The steep stepwise uptake of water vapor and easy release at low relative pressures and moderate temperatures together with high working capacities make metal-organic frameworks (MOFs) attractive, promising materials for energy efficient applications in adsorption devices for humidity control (evaporation and condensation processes) and heat reallocation (heating and cooling) by utilizing water as benign sorptive and low-grade renewable or waste heat. Emerging MOF-based process applications covered are desiccation, heat pumps/chillers, water harvesting, air conditioning, and desalination. Governing parameters of the intrinsic sorption properties and stability under humid conditions and cyclic operation are identified. Transport of mass and heat in MOF structures, at least as important, is still an underexposed topic. Essential engineering elements of operation and implementation are presented. An update on stability of MOFs in water vapor and liquid systems is provided, and a suite of 18 MOFs are identified for selective use in heat pumps and chillers, while several can be used for air conditioning, water harvesting, and desalination. Most applications with MOFs are still in an exploratory state. An outlook is given for further R&D to realize these applications, providing essential kinetic parameters, performing smart engineering in the design of systems, and conceptual process designs to benchmark them against existing technologies. A concerted effort bridging chemistry, materials science, and engineering is required. ©

Xe is only produced by cryogenic distillation of air, and its availability is limited by the extremely low abundance. Therefore, Xe recovery after usage is the only way to guarantee sufficient supply and broad application. Herein we demonstrate DD3R zeolite as a benchmark membrane material for CO₂/Xe separation. The CO₂ permeance after an optimized membrane synthesis is one order magnitude higher than for conventional membranes and is less susceptible to water vapour. The overall membrane performance is dominated by diffusivity selectivity of CO₂ over Xe in DD3R zeolite membranes, whereby rigidity of the zeolite structure plays a key role. For relevant anaesthetic composition (<5 % CO₂) and condition (humid), CO₂ permeance and CO₂/Xe selectivity stabilized at 2.0×10⁻⁸ mol m⁻² s⁻¹ Pa⁻¹ and 67, respectively, during long-term operation (>320 h). This endows DD3R zeolite membranes great potential for on-stream CO₂ removal from the Xe-based closed-circuit anesthesia system. The large cost reduction of up to 4 orders of magnitude by membrane Xe-recycling (>99+%) allows the use of the precious Xe as anaesthetics gas a viable general option in surgery.

A systematic approach is described for the fabrication of defect-free high-silica zeolite membranes with CHA (SSZ-13) topology. Home-made hydrothermally-synthesized CHA seeds were coated on porous α-alumina substrates with a pore diameter of 80 nm and by means of a further hydrothermal treatment a zeolite membrane layer was formed. In order to obtain a thin and defect-free zeolite layer, the influence on the final microstructure of seed concentration during coating, coating method (rubbing, dip- or spin-coating) and crystal growth time was investigated. The template removal procedure was optimized to avoid the formation of cracks or defects. For an optimal thermal treatment, using a step-wise temperature increase to 500 °C, the membranes exhibit CO₂/CH₄ permselectivities of 25–30 with CO₂ permeances of around 2 x 10⁻⁷ mol m⁻² s⁻¹ Pa⁻¹ at 22 °C and 2 bar of pressure difference. O₂ plasma pre-treatment prior to template removal increased the CO₂/CH₄ permselectivity to 176, while maintaining the same CO₂ permeance values when no pre-treatment was used. The SF₆ permeances, both at low (22 °C) and high (200 °C) temperatures, were below the detection limit (2 x 10⁻¹⁰ mol m⁻² s⁻¹ Pa⁻¹), which in return results in very high N₂/SF₆ permselectivities of more than 700.

Increasing helium use in research and production processes necessitates separation techniques to secure sufficient supply of this noble gas. Energy-efficient helium production from natural gas is still a big challenge. Membrane gas separation technology could play an important role. Herein, a novel poly(p-phenylene benzobisimidazole) (PBDI) polymeric membrane for helium extraction from natural gas with low He abundance is reported. The membranes were fabricated by a facile interfacial polymerization at room temperature. The thin and defect-free membrane structure was manipulated by the confined polymerization of monomers diffusing through the interface between two immiscible liquids. Both He/CH₄ selectivity and He permeance are competitive over those of other commercial perfluoropolymers. Even at low He content of 1%, separation performance of the PBDI membrane transcended the current upper bound. The unprecedented selectivity (>1000) together with the excellent stability (∼360 h) endows PBDI membranes with a great potential for energy-efficient industrial recovery and production of this precious He resources from reservoirs with low abundance.

Membranes with high selectivity and permeance are needed to reduce energy consumption in hydrogen purification and pre-combustion CO ₂ capture. Polybenzimidazole (PBI) is one of the leading membrane materials for this separation. In this study, we present superior novel supported PBI (poly(p-phenylene benzobisimidazole), PBDI) membranes prepared by a facile interfacial polymerization (IP) method. The effect of IP reaction duration, operating temperature and pressure on membrane separation performance was systematically investigated. The best performance was achieved for membranes prepared in a 2 h reaction time. The resulting membranes display an ultrahigh mixed-gas H ₂ /CO ₂ selectivity of 23 at 423 K together with an excellent H ₂ permeance of 241 GPU, surpassing the membrane performance of conventional polymers (the 2008 Robeson upper bound). These separation results, together with the facile manufacture, pressure resistance, long-term thermostability (>200 h) and economic analysis, recommend the PBDI membranes for industrial use in H ₂ purification and pre-combustion CO ₂ capture. Besides, PBDI membranes possess high selectivities towards H ₂ /N ₂ (up to 60) and H ₂ /CH ₄ (up to 48) mixtures, indicating their potential applications in ammonia synthesis and syngas production.

The preparation and the performance of mixed matrix membranes based on metal-organic polyhedra (MOPs) are reported. MOP fillers can be dispersed as discrete molecular units (average 9 nm in diameter) when low filler cargos are used. In spite of the low doping amount (1.6 wt %), a large performance enhancement in permeability, aging resistance, and selectivity can be achieved. We rationalize this effect on the basis of the large surface to volume ratio of the filler, which leads to excellent dispersion at low concentrations and thus alters polymer packing. Although membranes based only on the polymer component age quickly with time, the performance of the resulting MOP-containing membranes meets the commercial target for postcombustion CO₂ capture for more than 100 days.

The performance of mixed-matrix membranes (MMMs) based on Matrimid^® and benzimidazole-linked polymers (BILPs) have been investigated for the separation CO₂/N₂ and the dependency on the filler porosity. BILPs with two different porosities (BILP-101 and RT-BILP-101) were synthesized through controlling the initial polymerization rate and further characterized by several techniques (DRIFTs, ¹³C CP/MAS NMR, SEM, TEM, N₂ and CO₂ adsorption). To investigate the influence of porosity, the two types of fillers were incorporated into Matrimid^® to prepare MMMs at varied loadings (8, 16 and 24 wt%). SEM confirmed that both BILP-101 and RT-BILP-101 are well dispered, indicating their good compatibility with the polymeric matrix. The partial pore blockage in the membrane was verified by CO₂ adsorption isotherms on the prepared membranes. In the separation of CO₂ from a 15:85 CO₂:N₂ mixture at 308 K, the incorporation of both BILPs fillers resulted in an enhancement in gas permeability together with constant selectivity owing to the fast transport pathways introduced by the porous network. It was noteworthy that the initial porosity of the filler had a large impact in separation permeability. The best improvement was achieved by 24 wt% RT-BILP-101 MMMs, for which the CO₂ permeability increases up to 2.8-fold (from 9.6 to 27 Barrer) compared to the bare Matrimid^®.

We demonstrate that b-oriented MFI (Mobil Five) zeolite membranes can be manufactured by in situ crystallization using an intermediate amorphous SiO₂ layer. The improved in-plane growth by using a zeolite growth modifier leads to fusion of independent crystals and eliminates boundary gaps, giving good selectivity in the separation of CO₂/Xe mixtures. The fast diffusion of CO₂ dominates the overall membrane selectivity toward the CO₂/Xe mixture. Because of the straight and short [010] channels, the obtained CO₂ permeation fluxes are several orders of magnitude higher than those of carbon molecular sieving membranes and polymeric membranes, opening opportunities for Xe recovery from waste anesthetic gas.

The development of new membranes with high H₂ separation performance under industrially relevant conditions (high temperatures and pressures) is of primary importance. For instance, these membranes may facilitate the implementation of energy-efficient precombustion CO₂ capture or reduce energy intensity in other industrial processes such as ammonia synthesis. We report a facile synthetic protocol based on interfacial polymerization for the fabrication of supported benzimidazole-linked polymer membranes that display an unprecedented H₂/CO₂ selectivity (up to 40) at 423 K together with high-pressure resistance and long-term stability (>800 hours in the presence of water vapor).