The availability of water is still one of the most important factors affecting the sustainable growth of a country. Although many countries have free access to an inexhaustible source of water, the sea, this source cannot be used for human purposes as it is. To face this problem, desalination has been proposed for freshwater production but the generation of a waste brine effluent poses some issues of actual sustainability. In this work, the operation results of a Multiple Effect Distillation (MED) demo plant, designed for stable operation at high brine concentrations and operated as a brine concentrator, are presented. To this purpose, the integration with NanoFiltration (NF) has been implemented to minimize scaling risks, by removing bivalent ions from the feed stream. The 2-effects MED pilot unit, with a capacity of 1.7 m³/h, has been installed as part of the treatment chain of the WATER-MINING project, within the premises of the power station of the island of Lampedusa (Sicily, Italy) and is fully powered by waste heat at 70–80 °C from diesel engines. A vapor temperature of 40–50 °C allowed a perfect coupling with the low temperature waste heat source, demonstrating the possibility to produce distilled water with a conductivity between 15 and 25 μs/cm. Among the several operating conditions investigated, a recovery ratio above 80 % has been achieved and an effluent brine conductivity of 240 mS/cm was produced, very close to saturation in NaCl, thus being excellent for food-grade sea salt production in evaporative ponds. For the first time, it has been demonstrated on a pilot scale how a MED unit, supplied with waste heat, can be used efficiently as a brine concentrator, obtaining a brine concentration 8 times higher than the input concentration without any scaling problem.

Minimum Liquid Discharge (MLD) and Zero Liquid Discharge (ZLD) schemes have been widely proposed in the recent scientific literature not only as a possible solution to brine disposal but also as a non-conventional sustainable source of raw materials. Nevertheless, very few works have pushed the idea towards a real demonstration activity, and this somehow limits the reliability that such schemes have with respect to the real implementation potential at the industrial scale. In this work, for the first time in the literature, an integrated treatment chain for the sustainable production of freshwater and minerals has been demonstrated at a pre-industrial scale, in the island of Lampedusa (Italy). The treatment chain included a Nanofiltration (NF) step to separate monovalent and bivalent ions, followed by a Multi-Effect Distillation (MED) unit, powered by waste heat from a Thermal Power plant, generating high-quality water (<30 μS/cm) and an ultra-concentrated brine. The latter was treated in Evaporation Ponds (EPs) to generate high purity NaCl (>99 %). On the other side, the NF retentate was treated to selectively recover magnesium and calcium hydroxides (Mg(OH)₂ purity up to 98 %) in a novel Multiple Feed-Plug Flow Reactor (MF-PFR). The resulting brine fed an ElectroDialysis with Bipolar Membranes unit (EDBM), generating in-situ alkaline and acidic solutions: chemicals needed for internal usage in the plant. All units were successfully tested, reaching satisfactory performance indicators. Furthermore, the stability of each unit during the daily operational run was assessed and successfully achieved, demonstrating not only the technical feasibility of the proposed demo plant, but also the feasibility of MLD as a sustainable alternative for minerals recovery.

This work explores resource recovery coupled to seawater desalination in small islands. As small islands depend on seawater desalination for water access, they make an excellent ground for exploring the trade-offs associated to resource recovery, like potential economic gains, energy use, and environmental impacts. Here, we investigated these tensions in the context of Lampedusa, in Italy. We then developed and evaluated scenarios for the recovery of additional water, Mg, and other resources from brines, to identify if and how resource recovery is an interesting approach for the island vis-à-vis these tensions. We have found that the potential to increase water production with water recovery from brine is an interesting alternative for small islands, especially when harnessing waste heat. However, while some technologies offer possibilities for recovering additional resources, in places like small islands the potential benefits from additional recovery do not seem to justify the costs to the local system.

European policy encourages the adoption of sustainable systems that promote the efficient use and recovery of minerals and chemicals. In this respect, desalination brines do contain a dramatic amount of valuable minerals and can be valorized through appropriate treatments rather than releasing them into the environment. This paper proposes an innovative brine recovery system for obtaining high purity chemicals through the integration of Eutectic Freeze Crystallization (EFC) and Electrodialysis with Bipolar Membrane (EDBM) technologies. Two separate laboratory-scale experimental campaigns were carried out to validate the potential integration of the two processes. Mirabilite (Na₂SO₄∙10H₂O) has been recovered with a purity of 99.9% using the EFC, and a feed rich in NaCl with low impurities has been further processed in an EDBM unit. EDBM tests with feed solutions simulating EFC effluents have shown that it is possible to produce acidic and basic solutions with high purity (>99%), despite the presence of impurities in the feed. Interestingly, the low EDBM specific consumptions of 0.9–1.1 kWh kg⁻¹_NaOH at 100 A m⁻² and 1.3–1.6 kWh kg⁻¹_NaOH at 300 A m⁻² were comparable with and without impurities. In the context of the circular economy strategy promoted by the EU-H2020 Water Mining project, the current study demonstrates that this integrated system effectively minimizes waste, promoting sustainability while providing a potential economic return.

Nowadays, small remote islands rely heavily on desalination technologies to overcome freshwater scarcity. Unfortunately, these technologies are accompanied by the production of brines which can affect the receiving water bodies i.e., the aquatic ecosystem. Yet, it is extremely appealing how such brines constitute an abundant source of valuable raw materials (such as magnesium). In this work, a novel hybrid system is introduced to capture the value of seawater reverse osmosis (SWRO) brines produced in the minor Sicilian island of Pantelleria. The “Minimal Liquid Discharge” (MLD) process consists of: (i) Nanofiltration NF (separation of bivalent from monovalent ions), (ii) Mg Reactive Crystallizer MRC (selective recovery of magnesium and calcium), (iii) Multi-Effect Distillation MED (freshwater production) and (iv) NaCl Thermal Crystallizer NTC (sodium chloride recovery). The economic and environmental performances of the process have been evaluated by implementing and integrating the techno-economic models of each unit in a simulation platform called RCE (Remote Component Environment). Results revealed important economic benefits in comparison to conventional brine disposal methods. In addition, the proposed MLD chain turned out to be an attractive alternative for the production of high purity minerals/salts, achieving lower selling prices than the current market price.

Reverse electrodialysis (RED) is a technology to generate electricity from two streams with different salinities. While RED systems have been conventionally used for electricity generation, recent works explored combining RED for production of valuable gases. This work investigates the feasibility of producing hydrogen and chlorine in addition to electricity in an RED stack and identifies potential levers for improvement. A simplified one-dimensional model is adopted to assess the technical and economic feasibility of the process. We notice a strong disparity in typical current densities of RED fed with seawater and river water and that in typical water (or chlor-alkali) electrolysis. This can be partly mitigated by using brine and seawater as RED feeds. Considering such an RED system, we estimate a hydrogen production of 1.37 mol/(m2 h) and an electrical power density of 1.19 W/m2. Although this exceeds previously reported hydrogen production rates in combination with RED, the levelized costs of products are 1-2 orders of magnitude higher than the current market prices at the current state. The levelized costs of products are very sensitive to the membrane price and performance. Hence, going forward, manufacturing thinner and highly selective membranes is required to make the system competitive against the consolidated technologies.