A wind-tunnel experiment was performed at the DNW Low-Speed Tunnel with a powered propeller-wing model to prove the concept of energy-harvesting with propellers and assess its impact on the wing performance. By separating the contributions of the propeller and wing to the overall system forces, both for positive and negative thrust settings improved understanding was obtained of the propeller-wing interaction. A tip-mounted propeller configuration was simulated. At positive thrust settings, the operation of the propeller increased the lift gradient and improved the aerodynamic efficiency of the wing (L/D) by 10-35% compared to the propeller-off configuration. At CL = 0.5 and net zero force in streamwise direction the benefit was 12%, while at CL = 1.0 and a net force in streamwise direction of approximately three times the wing drag the benefit was 32%. At negative thrust, the propeller operation decreased the lift gradient, but the wing aerodynamic efficiency was still higher than that of the propeller-off configuration. This was an unexpected result, which was explained by the reduction in friction drag on the wing immersed in the propeller slipstream due to the lower dynamic pressure, and a possible reduction in wing induced drag due to downwash on the outboard part of the wing. The aileron effectiveness was decreased by about 10% when switching from positive to negative thrust operation. However, for angles of attack up to approximately 14 degrees even at negative thrust, the aileron effectiveness was still higher than for the clean wing.

Boundary-layer ingestion (BLI) has been proposed as one of the novel airframe–engine integration technologies to reduce aircraft fuel consumption. The current numerical analysis involves the evaluation of the effect of fuselage design on the power consumption of a boundary-layer ingesting propulsor modeled as an actuator volume without nacelle. An axisymmetric fuselage model is used as a canonical case to study BLI in transonic flight conditions. The flowfield is investigated through the power balance and the exergy analysis methods. Results show that the fuselage geometry and flight conditions only have a minor effect on the BLI power saving benefit when compared to the effect on the drag power of the fuselage. This indicates that, for the range of fuselage geometries and flight conditions studied, the isolated fuselage drag can be used for a qualitative performance assessment of different fuselage designs even for BLI configurations. Also, the power saving results obtained based on the power balance and the exergy analysis methods show similar qualitative trends for the fuselage geometries and flight conditions considered. Furthermore, the BLI propulsor has a negligible effect on the upstream anergy generation rate. Turbulence and temperature gradients within the flow are the important reasons for the deterioration of the BLI propulsor performance as expected.

Key results from the EU H2020 project CENTRELINE are presented. The research activities undertaken to demonstrate the proof of concept (technology readiness level-TRL 3) for the so-called propulsive fuselage concept (PFC) for fuselage wake-filling propulsion integration are discussed. The technology application case in the wide-body market segment is motivated. The developed performance bookkeeping scheme for fuselage boundary layer ingestion (BLI) propulsion integration is reviewed. The results of the 2D aerodynamic shape optimization for the bare PFC configuration are presented. Key findings from the high-fidelity aero-numerical simulation and aerodynamic validation testing, i.e., the overall aircraft wind tunnel and the BLI fan rig test campaigns, are discussed. The design results for the architectural concept, systems integration and electric machinery pre-design for the fuselage fan turbo-electric power train are summarized. The design and performance implications on the main power plants are analyzed. Conceptual design solutions for the mechanical and aerostructural integration of the BLI propulsive device are introduced. Key heuristics deduced for PFC conceptual aircraft design are presented. Assessments of fuel burn, NOx emissions, and noise are presented for the PFC aircraft and benchmarked against advanced conventional technology for an entry-into-service in 2035. The PFC design mission fuel benefit based on 2D optimized PFC aero-shaping is 4.7%.

Boundary Layer Ingestion (BLI) is a promising propulsion integration technology capable of enhancing aircraft propulsive efficiency. The Propulsive Fuselage Concept (PFC), a tube-and-wing configuration with an aft-fuselage-mounted BLI propulsor, is particularly suited for BLI. Although extensively studied on a system level, the aerodynamic performance of the PFC, resulting from the complex interaction between the airframe and the propulsor, is still largely uncharted. In this paper, the results of wind-tunnel tests on a simplified PFC model are presented. The model featured an axisymmetric fuselage body with an integrated BLI shrouded fan. Flowfield measurements were performed through particle image velocimetry to analyze the key aerodynamic phenomena and to assess the distribution of momentum and mechanical energy around the aft-fuselage propulsor. Results show that the BLI fan alters the surrounding flowfield by increasing the mass flow in the inner part of the fuselage boundary layer and by reducing the boundary-layer thickness. Moreover, the power analysis indicates that the potential benefit of BLI is strongly dependent on the fan setting. Increasing the fan shaft power leads to a higher amount of power dissipated in the near wake. However, an increasing share of the energy flux is associated with the momentum excess contained in the wake.

The impingement of a propeller slipstream on a downstream surface causes unsteady loading, which may lead to vibrations responsible for structure-borne noise. A low-speed wind-tunnel experiment was performed to quantify the potential of a flow-permeable leading edge to alleviate the slipstream-induced unsteady loading. For this purpose, a tractor propeller was installed at the tip of a pylon featuring a replaceable leading-edge insert in the region of slipstream impingement. Tests were carried out with four flow-permeable inserts, with different hole diameters and cavity depths, and a baseline solid insert. Particle-image-velocimetry measurements showed that the flow through the permeable surface caused an increase in boundary-layer thickness on the pylon's suction side. This led to a local drag increase and reduced lift, especially for angles of attack above 6 deg. Furthermore, it amplified the viscous interaction with the propeller tip-vortex cores, reducing the velocity fluctuations near the pylon surface by up to 35%. Consequently, lower tonal noise emissions from the pylon were measured in the far field. This suggests that the desired reduction in surface pressure fluctuations was achieved by application of the flow-permeable leading edge.

An experimental analysis was performed of the unsteady aerodynamic loading caused by the impingement of a propeller slipstream on a downstream lifting surface. When installed on an aircraft, this unsteady loading results in vibrations that are transmitted to the fuselage and are perceived inside the cabin as structure-borne noise. A pylon-mounted tractor-propeller configuration was installed in a low-speed wind tunnel at Delft University of Technology. Surface-microphone and particle-image-velocimetry measurements were taken to quantify the pressure fluctuations on the pylon and visualize the impingement phenomena. It was confirmed that the propeller tip vortex is the dominant source of pressure fluctuations on the pylon. Along the path of the tip vortex on the pylon, a periodic pressure response occurs with strong harmonics. The amplitude of the pressure fluctuations increases with increasing thrust setting, whereas the unsteady lift coefficient displays a nonmonotonic dependency on the propeller thrust. The lowest integral unsteady loads were obtained for cases with approximately integer ratios between the pylon chord and the wavelength of the perturbation associated with the propeller tip vortices. This implies that structure-borne-noise reductions might be obtained by matching the pylon chord with an integer multiple of the axial separation between the propeller tip vortices.