Anaerobic Digestion (AD) is used worldwide for treating organic waste and wastewater. Biogas produced can be converted using conventional energy conversion devices to provide energy efficient, integrated waste solutions. Typically, the electrical conversion-efficiency of these devices is 30–40% and is lowered due to biogas utilization instead of high pure refined natural gas. The Solid Oxide Fuel Cell (SOFC) as an alternative device offers high (50–60%) electrical efficiency with low emissions (CO2, NOx) and high temperature residual heat. The high quality residual heat from SOFCs could be used to improve biogas production through thermal pre-treatment of the substrate for anaerobic digestion. This work discusses the advantages and challenges of integrated AD-SOFC systems against the most recent scientific and practical developments in the AD and SOFC domain. First, the biogas production process and its influence on the composition and level of contaminants in biogas are explained. Subsequently, the potential of various biogas cleaning techniques is discussed in order to remove contaminants that threaten stable and long-term SOFC operation. Since SOFCs utilize H2 and/or CO as fuel, possibilities for internal and external reforming are explained in detail. Special attention is given to biogas dry reforming in which CO2 naturally present in the biogas is utilized effectively in the reforming process. A detailed discussion on the choice of SOFC materials is presented, with a focus on biogas internal reforming. Various integrated SOFC system models with multiple configurations are also reviewed indicating the overall efficiencies. Some biogas SOFC pilot-plants are described and discussed to conclude with the techno-economic aspects of biogas SOFC systems.

Major operating challenges remain to safely operate methane fuelled solid oxide fuel cells due to undesirable temperature gradients across the porous anode and carbon deposition. This article presents an experimental study on methane steam reforming (MSR) global kinetics for single operating SOFCs with Ni-GDC (gadolinium doped ceria) anodes for low steam to carbon (S/C) ratios and moderate current densities. The study points out the hitherto insufficient research on MSR global and intrinsic kinetics for operating SOFCs with complete Ni-ceria anodes. Further, it emphasizes the need to develop readily applicable global kinetic models as a subsequent step from previously reported state-of-art and complex intrinsic models. Two rate expressions of the Power law (PL) and Langmuir-Hinshelwood (LH) type have been compared and based on the analysis, limitations of using previously proposed rate expressions for Ni catalytic beds to study MSR kinetics for complete cermet anodes have been identified. Firstly, it has been shown that methane reforming on metallic (Ni) current collectors may not be always negligible, contrary to literature reports. Both PL and LH kinetic models predict significantly different local MSR reaction rate and species partial pressure distributions along the normalized reactor length, indicating a strong need for further experimental verifications.

Computational fluid dynamics (CFD) models can be used to optimize operational conditions for safe and stable operation of direct internal reforming solid oxide fuel cells (SOFCs), but require an appropriate description of the reforming kinetics on the anode. A CFD model, representing a single channel in a single cell test station is developed in this study. Data from previous methane steam reforming experiments on single cells is used to parameterize two kinetic models, one of the power law and one of the Langmuir-Hinshelwood type, using an ideal plug flow reactor model. Both rate equations are implemented in the CFD model and used to simulate the experimental conditions. Although the model shows good statistical agreement with the experimental data for both rate equations, different spatial distributions of reaction rates, species concentrations and temperature are predicted.

This article presents a detailed thermodynamic case study based on the Willem-Alexander Centrale (WAC) power plant in the Netherlands towards retrofitting SOFCs in existing IGCC power plants with a focus on near future implementation. Two systems with high percentage (up to 70%) biomass co-gasification (based on previously validated steady state models) are discussed: (I) a SOFC retrofitted IGCC system with partial oxy-fuel combustion CO₂ capture (II) a redesigned highly efficient integrated gasification fuel cell (IGFC) system with full oxy-fuel CO₂ capture. It is concluded that existing IGCC power plants could be operated without major plant modifications and relatively high electrical efficiencies of more than 40% (LHV) by retrofitting SOFCs and partial oxy-combustion CO₂ capture. In order to apply full scale CO₂ capture, major process modification and redesign needs to be carried out, particularly in the gas turbine unit and heat recovery steam generator (HRSG). A detailed exergy analysis has also been presented for both the systems indicating significant efficiency improvement with the utilization of SOFCs. Additional discussions have also been presented on carbon deposition in SOFCs and biomass CO₂ neutrality. It is suggested that scaling up of the SOFC stack module be carried out gradually, synchronous with latest technology development. The thermodynamic analysis and results presented in this article are also helpful to further evaluate design challenges in retrofitted IGCC power plant systems for near future implementation, gas turbine part load behaviour, to devise appropriate engineering solutions and for techno-economic evaluations.