The present study is focused on the characterization of the fatigue damage features in carbon/epoxy laminates under mode-II loading conditions. To this aim, a sinusoidal cyclic load was applied to the End-Notched Flexural (ENF) specimens and the fatigue behavior of specimens was investigated. Scanning Electron Microscope (SEM) was used to identify the damage features on the fracture surface, i.e. fiber imprints, cusps, roller cusps, and striations. It was found that the fatigue damage features, such as cusps and striations, completely depended on the fatigue crack growth rate, da/dN. In addition, a linear relationship between the fatigue striation space and the strain energy release rate range (ΔGs) and the hysteresis loop area was established. The Acoustic Emission (AE) method was also employed to characterize the damage features. The obtained results showed that higher AE energy indicates larger and rougher cusps and striation features.

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The aim of this paper is to study the self-healing capability of fractured Al joints bonded with novel eco-epoxide adhesives synthesized from a bio-renewable raw material (tannic acid – TA). Two synthesized eco-epoxy components based on TA, (A) glycidyl ether and (B) glycidyl phosphate ester of TA, were used as a replacement for the toxic epoxy component based on Bisphenol A. The effect of the eco-epoxy components on the self-healing capability was measured as a recovery of shear strength in a single lap joint (SLJ) test after complete failure, which was compared to the reference epoxy (R). The self-healing procedure was performed in an autoclave at 180 °C for 2 h and 2 bars. A combination of two monitoring techniques, Digital Image Correlation (DIC) and Acoustic Emission (AE), was used to monitor the strain distribution and damage propagation in the SLJ. The measured shear stress of A and B adhesives in the SLJ had values in the range of 2.3–5.1 MPa. A fracture analysis showed complete adhesive failure for all the tested adhesives, which was not affected by the self-healing process. Out of all adhesives, only the A adhesive demonstrated the capability to heal. The recovery of the shear strength for adhesive A was higher than 50% of the virgin case. In addition, the AE analysis managed to capture a clear distinction between the signals for the virgin and the self-healed tests for adhesive A. Results obtained in this study highlighted the promising potential of using bio-based epoxy adhesives in structural adhesive bonding with the possibility of using self-healing in the recovery of the strength of such bonded joints.@en

This study is devoted to the use of acoustic emission technique for a comprehensive damage assessment, that is, damage detection, localization, and classification, of an aeronautical metal-to-composite bonded panel. The structure comprised a titanium panel adhesively bonded to carbon fiber–reinforced plastic omega stringers. The panel contained a small initial artificial debonding between the titanium panel and one of the carbon fiber–reinforced plastic stringers. The panel was subjected to a cyclic increasing in-plane compression load, including loading, unloading, and then reloading to a higher load level, until the final fracture. The generated acoustic emission signals were captured by the acoustic emission sensors, and digital image correlation was also used to obtain the strain field on the surface of the panel during the test. The results showed that acoustic emission can accurately detect the damage onset, localize it, and also trace its evolution. The acoustic emission results not only were consistent with the digital image correlation results, but also managed to detect the damage initiation earlier than digital image correlation. Finally, the acoustic emission signals were clustered using particle swarm optimization method to identify the different damage mechanisms. The results of this study demonstrate the capability of acoustic emission for the comprehensive damage characterization of aeronautical bi-material adhesively bonded structures.@en

This paper presents a concise state-of-the-art review on the use of Fiber Reinforced Polymers (FRPs) in bridge engineering. The paper is organized into commonly used FRP bridge components, and different materials/manufacturing techniques used for repairing and construction of FRP bridges. Efforts have been made to give a clear and concise view of FRP bridges using the most relevant literature. FRPs have certain desired properties like high strength to weight ratio, and high corrosion and fatigue resistance that make them a sustainable solution for bridges. However, as FRPs are brittle and susceptible to damage, when safety is concerned, critical parts of the bridges are made as hybrids of FRP and conventional materials. Despite significant studies, it has been found that a comprehensive effort is still required on better understanding the long term performance and end-of-life recycling, developing cost-effective and flexible manufacturing processes such as 3D printing, and developing green composites to take full advantages of FRPs.

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This paper investigates the loading rate effect on both mechanical properties and damage accumulation process of [0°2/90°4]S carbon fiber-polymer laminates under tensile loading. In-situ edge observations, Acoustic Emission and Digital Image Correlation techniques were utilized simultaneously to monitor the state of damage in real time. Results showed that the axial modulus and strength were less sensitive to loading rates than failure strain, which increased with the decrease of the loading rate. In the viewpoint of damage accumulation process, high density and uniform distribution of transverse matrix cracks, and H-shape crack patterns, incorporating inter-laminar cracks, were more likely to occur at low loading rates while variable crack spacing occurred at higher rates. When loading rates were lower than a certain level, maximum transverse matrix crack density decreased slightly due to the restriction of relatively widely generated inter-laminar cracks. Furthermore, the cumulative acoustic emission energy of low-frequency signals was linearly correlated to transverse matrix crack density, providing a promising way to quantify crack accumulation in real time. Finally, spatial consistence was observed between transverse matrix cracks at edges and stress concentrations at the exterior 0° ply, and the peaks of axial strain at local concentration regions locate either near the newest cracks or at the place with minimum crack spacing.@en

Interleaving composite laminates with nanofibrous mat is one of the most reliable methods for increasing interlaminar fracture toughness. The present study seeks to find out how the damage mechanisms of carbon fiber reinforced polymers (CFRPs), subjected to the mode-I and mode-II fracture tests, are affected while those are modified by interleaved Polyamide 66 (PA66) electrospun layers. For this goal, acoustic emission (AE) and scanning electron microscope (SEM) techniques were used for assessing the damage mechanisms. The mode-I test results showed that adding nanofibers could decrease matrix cracking, fiber breakage, and fiber/matrix debonding by 92%, 27%, and 87%, respectively. The AE demonstrated that no fiber breakage occurred during mode-II loading in both non-modified and nanomodified specimens which was validated by SEM images. On the other hand, the two other damage modes, i.e. matrix cracking and fiber/matrix debonding, decreased about 97% in the nanomodified laminates.

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The increasing interest for the application of adhesive joints in naval superstructures motivates researchers to gain an in-depth understanding of the mechanical behaviour and failure mechanisms of these joints. This work reports on an experimental study of the deformation behaviour and damage evolution of a full-scale multi-material joint using different instrumentation techniques. Adhesively bonded joints of steel to sandwich panel components have been subjected to quasi-static tensile tests during which the global deformation of the joint and local strain distributions were monitored using digital image correlation (DIC). During one particular tensile test, fibre optic Bragg sensors (FBG) were also applied to the specimen’s surface at different locations in order to quantify the evolution of local strains. Additionally, acoustic emission (AE) sensors were installed in order to monitor damage initiation and evolution with increasing levels of imposed deformation. This test showcased adhesive failure at the interface of the steel adherend and the adhesive, while cohesive failure was observed within the adhesive and skin failure at the interface between adhesive and the composite skin of the sandwich panel. The post-mortem observed failures modes were compared to the acoustic events that originated during the test due to damage initiation and propagation within the joint. The evolution of the different sensor signals, i.e. the damage expressed as cumulative AE energy and local strains measured with Bragg sensors and DIC, are mutually compared and acceptable correlation is found.@en

This study is devoted to the damage characterization of Non-Crimp Fabric (NCF), 2D plain-woven (2D-PW) and 3D orthogonal plain-woven (ORT-PW) carbon/epoxy laminates, subjected to compression after multiple-impact loading, using Acoustic Emission (AE). The ultrasonic C-scan images showed that the interlaminar damage area induced by the single and 3-impact in ORT-PW architecture is 3 and 2 times smaller than NCF and 2D-PW architectures respectively. The impacted specimens were then subjected to the in-plane compression load. Two indices, one based on the mechanical response and another one based on the AE behavior of the laminates, were proposed to compare the performance of different architectures. These indices showed that the ORT-PW had the best performance among all the architectures. Finally, AE was used to distinguish the different damage mechanisms including: matrix cracking, intra and inter-yarn debonding, defected-fiber breakage, intact-fiber breakage and z-binder fiber breakage in the CAI tests of the architectures.@en

Mechanics of double-lap Steel-to-CFRP adhesively-bonded joints loaded in tension are investigated experimentally using Digital Image Correlation (DIC) and Acoustic Emission (AE), analytically using a one-dimensional closed-form solution and numerically with Finite Element analysis. The double-lap bi-material joints are fabricated of a steel core adhesively bonded to two CFRP skins with adhesive thickness of ~ 8 mm, using an Epoxy-based and MMA-based adhesives. In order to capture the in-plane deformation of the joint, full field strain/displacement maps are obtained using DIC. This data is used to validate the shear-lag model predictions of the adhesive shear stress/strain distribution as well as the linear-elastic Finite Element Model (FEM) results. In addition, they are used to capture the susceptible damage locations and their effect on the displacement contour maps, strain distribution and load transfer between the joint's different constituents. A correlation between the DIC displacement and the AE signals is obtained for damage detection in both joints. Moreover, a good agreement amongst the analytical, FE and DIC strain/stress distributions along the bond-line is observed. This study introduces the analytical shear-lag model as an alternative to predict the stress state in thick-adhesive double-lap joints, with an acceptable level of accuracy and robustness.@en

The aim of this work was to investigate the effect of loading angle variation on the pseudo-ductility of quasi-isotropic (QI) hybrid composite laminates. Previously, hybrids of thin-ply carbon fibres and standard glass fibres were found to have an excellent pseudo-ductile behaviour both in unidirectional (UD) and QI configurations when subjected to axial tension in the fibres’ orientations. In this work, the QI laminates, with 60° intervals, have been subjected to a quasi-static tensile load at various off-axis orientations – i.e. 5°, 10° and 20°. The QI hybrid composites were made by sandwiching a QI T300-carbon laminate between the two halves of a QI S-glass laminate. The results showed a pseudo-ductile behaviour with a linear elastic part and a desirable plateau for all the loading directions, however the pseudo-ductile strain decreases when increasing the off-axis angle. Comparing the 20° off-axis with the other cases, there was more active matrix cracking damage before fragmentation in the 20° off-axis plies and it failed earlier than the other samples. Acoustic emission (AE) results confirmed this, with more matrix cracking related AE signals in the 20° off-axis case compared to the other configurations.@en

The aim of this study is to investigate the failure of cracked aluminum plates repaired by one-side composite patches under fatigue loading using Acoustic Emission (AE) and fractography images. Rectangular specimens made of 6061 aluminum alloy with central through thickness pre-cracks were repaired using glass/epoxy laminated patches. The specimens were subjected to the fatigue loading and AE technique was employed to monitor the effect of the repair patch on the damage progression. First, different stages of damage evolution were studied based on the mechanical data and fractography images. Then, the AE energy utilized to characterize failure process of the specimens. To this aim, AE signals of the aluminum cracking and adhesive layer failure were discriminated according to their energy content. The effect of patch thickness and layup on the failure behavior of the specimens were also studied. Finally, it is concluded that AE is a powerful technique to characterize the failure process of a repaired cracked aeronautic structure by composite patches.

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This study aims to demonstrate the effectiveness of blending passive and active acoustic-based health monitoring methods to impact damage diagnostics of composite structures. The structural state awareness is introduced as a term to characterize the health condition that a structure is and how this condition can be quantified by blending health monitoring techniques. To this aim, a Carbon Fiber Reinforces Polymer (CFRP) composite plate was fabricated and subjected to a simulated low-velocity impact by performing repeated quasi-static indentation tests where a loading-unloading-reloading test profile was adopted. Two Acoustic Emission (AE) broadband sensors and a network of eight piezoelectric (PZT) sensors were attached on the composite plate surface. AE (passive method) was employed during the loading and reloading phases of the indentation tests to in-situ monitor the damage initiation and progression, while scanning of the plate with Lamb waves (active method) was done to localize the damage when the structure was unloaded. The obtained results showed that the proposed blended passive and active acoustic-based method has the potential to provide useful information about the impact-induced damage in composite structures.@en

The aim of the present study is to characterize the damage in bi-material steel-to-composite double-lap adhesively-bonded joints using Acoustic Emission (AE). Two different structural adhesives, a ductile (Methacrylate-based) and brittle (Epoxy-based), were used to bond CFRP skins to a steel core. The fabricated joints were loaded in tension while damage evolution was monitored by AE. Due to the difference in the fracture nature of the adhesives “ductile vs. brittle”, different damage mechanisms were observed; including cohesive failure within the adhesive layer, steel deformation, failure at the adhesive/adherends interface (adhesive failure) and delamination in the CFRP skin. To classify these damages by AE, the AE features of each damage mechanism were first obtained by conducting standard tests on the individual constituents. Then, these AE reference patterns were used to train an ensemble decision tree classifier. The best parameters of the ensemble model were obtained by Bayesian optimization, and the confusion matrix showed that the model was sufficiently trained with the accuracy of 99.5% and 99.8% for Methacrylate-based and Epoxy-based specimens respectively. Afterwards, the trained model was used to classify the AE signals of the double-lap specimens. The AE demonstrated that the dominant damage mechanisms in the case of the Methacrylate-based were cohesive and adhesive failures while in the case of the Epoxy-based they were CFRP skin failure and adhesive failure. These results were consistent with the Digital Image Correlation, Fiber Optic Sensor and camera results. This study demonstrates the potential of AE technique for damage characterization of adhesively-bonded bi-material joints.@en

This study aims to use the passive and active acoustic-based health monitoring methods for impact damage assessment of composite structures. To this aim, a Carbon Fiber Reinforced Polymer (CFRP) composite plate was fabricated and subjected to a simulated low-velocity impact by performing repeated quasi-static indentation tests where a loading-unloading-reloading test profile with 5 repetitions was adopted. Two Acoustic Emission (AE) broadband sensors and a network of eight piezoelectric (PZT) sensors were attached on the composite plate surface. AE (passive method) was employed during the loading and reloading phases of the indentation tests to online monitor the critical damage occurrence and also specify the damage type while scanning of the plate with Lamb waves (active method) was done to localize the damage when the structure was unloaded. Felicity Ratio (FR) index which was calculated based on the AE data could accurately detect that critical damage occurred during the 5th loading-unloading-reloading stage when the structural integrity dropped to 60% of its initial stage. Furthermore, Lamb wave signals of central frequency 150 kHz localized the impact damage with error of 0.89 cm (3.6% error respect to the shortest dimension of the scanned area).

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This paper investigates the effect of temperature and hybridization on the impact damage evolution and post-impact residual strength of hemp/epoxy, basalt/epoxy and their hybrid laminates, using mechanical and acoustic emission (AE) based analysis. To start with, the specimens were impacted by a drop weight impact tower machine at two temperatures of 30 °C and 65 °C and then they were subjected to a three-point bending test for the assessment of their residual strength, while online AE signals were recorded during the test. The mechanical behavior of the laminates was evaluated through measurement of the impact force and absorbed energy. AE response of the slope of cumulative rise angle (RA) was used for identification of the severity of the impact-induced damage in the laminates. In addition, the sentry function was computed on the basis of the correlation between the mechanical strain energy stored in the materials and the acoustic energy propagates by fracture events, enabled evaluation of the amount of impact-induced damage. These results showed the hybridized laminates having a better resistance to impact damage at the elevated temperature (65 °C) compared with the non-hybridized laminates, whereas, in the case of the ambient temperature (30 °C), basalt/epoxy laminates had a higher impact damage resistance than other configurations. This study reveals the capability of the proposed AE-based methods to investigate the effect of temperature and hybridization of composite laminates.

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This paper investigates the effect of the fabric architecture and the z-binding yarns on the compression after multiple impacts behavior of composites. Four fiber architectures are investigated: non-crimp fabric (NCF), 2D plain weave (2D-PW), 3D orthogonal plain (ORT-PW) and twill (ORT-TW) weave. The specimens were subjected to single and multiple low-velocity impacts at different locations with the same energy level (15 J). Non-destructive techniques including ultrasonic C-scanning, X-ray CT and Digital Image Correlation (DIC) are employed to quantitatively analyze and capture the Barely Visible Impact Damage (BVID) induced in the specimens. Although the absorbed energy was approximately the same, damage was the least in 3D woven architectures. In the case of compression after impact, 3D woven composites demonstrated a progressive damage behavior with the highest residual strength (∼92%) while 2D plain weave and NCF specimens showed suddenly catastrophic damage and the residual strength of ∼65% and ∼55% respectively.@en

This study introduces a comprehensive set of designed and tested glass/epoxy composites, AE monitoring and signal processing techniques; (i) to investigate the effect of multiple delaminations on buckling and post-buckling behaviors of laminated composites and (ii) to evaluate Acoustic Emission (AE) technique ability to monitor the buckling delamination growth and to classify the occurred damage mechanisms. The pre-delaminations were made by inserting a Teflon film at the plies interfaces during fabrication. Three different types of specimens were fabricated and subjected to compression loading to study the effects of the location, the number of delaminations, and the thickness of the Teflon film on buckling and post-buckling behaviors of the specimens. The mechanical results showed that the number of delaminations has a major effect on the critical and maximum loads and the location of delamination and the thickness of the Teflon film have minor effects on the critical and maximum loads. The AE signals of the specimens were then classified using Gaussian Mixture Model (GMM) and the evolution of different damage mechanisms was investigated. The AE results showed that AE is a robust technique to classify damage mechanisms in buckling of laminated composites and could identify delamination propagation earlier and with a lower standard deviation, compared with the conventional methods.

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The aim of this study was to investigate the applicability of acoustic emission (AE) technique to evaluate delamination crack in glass/epoxy composite laminates under quasi-static and fatigue loading. To this aim, double cantilever beam specimens were subjected to mode I quasi-static and fatigue loading conditions and the generated AE signals were recorded during the tests. By analyzing the mechanical and AE results, an analytical correlation between the AE energy with the released strain energy and the crack growth was established. It was found that there is a 3rd degree polynomial correlation between the crack growth and the cumulative AE energy. Using this correlation the delamination crack growth was predicted under both the static and fatigue loading conditions. The predicted crack growth values was were in a good agreement with the visually recorded data during the tests. The results indicated that the proposed AE-based method has good applicability to evaluate the delamination crack growth under quasi-static and fatigue loading conditions, especially when the crack is embedded within the structure and could not be seen visually.@en

This study focuses on the clustering of the indentation-induced interlaminar and intralaminar damages in carbon/epoxy laminated composites using Acoustic Emission (AE) technique. Two quasi-isotropic specimens with layups of [60/0/-60]4S (is named dispersed specimen) and [604/04/-604]S (is named blocked specimen) were fabricated and subjected to a quasi-static indentation loading. The mechanical data, digital camera and ultrasonic C-scan images of the damaged specimens showed different damage evolution behaviors for the blocked and dispersed specimens. Then, the AE signals of the specimens were clustered for tracking the evolution behavior of different damage mechanisms. In order to select a reliable clustering method, the performance of six different clustering methods consisting of k-Means, Genetic k-Means, Fuzzy C-Means, Self-Organizing Map (SOM), Gaussian Mixture Model (GMM), and hierarchical model were compared. The results illustrated that hierarchical model has the best performance in clustering of AE signals. Finally, the evolution behavior of each damage mechanism was investigated by the clustered AE signals with hierarchical model. The results of this study show that using AE technique with an appropriate clustering method such as hierarchical model could be an applicable tool for structural health monitoring of composite structures.@en

Despite the key advantages of Fiber Reinforced Polymer (FRP) composites, they are susceptible to Barely Visible Impact Damage (BVID) under transverse loadings. This study investigates BVID in two quasi-isotropic carbon/epoxy laminates under quasi-static indentation and Low-Velocity Impact (LVI) loadings using Acoustic Emission (AE). First, the evolution of interlaminar and intralaminar damages is studied by analyzing the AE signals of the indentation test using b-value and sentry function methods. Then, the specimens are subjected to the LVI loading and the induced damages are compared with the indentation test and the percentage of each damage mechanism is calculated using Wavelet Packet Transform (WPT). In consistent with the mechanical data, ultrasonic C-scan and digital camera images of the specimens, the AE results show a considerable similarity between the induced BVID under quasi-static indentation and LVI tests. Finally, the obtained results show that AE is a powerful tool to study BVID in laminated composites under quasi-static and dynamic transverse loadings.

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