P.T.M. Vaessen
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44 records found
1
This paper presents a practical approach to reduce the size of medium-frequency, medium-voltage dry-type transformers through the innovative use of semiconductive screening. The proposed method minimizes the required air gaps, a critical aspect of dry-type transformer design, particularly for medium-frequency applications. Analytical approaches and Finite Element Method (FEM) simulations in COMSOL are used to demonstrate how to achieve a uniform electric field distribution within the transformers. Experimental investigations by means of partial discharge measurement on a prototype epoxy-based stress cone termination with a semiconductive shield are conducted. The results demonstrate the potential for this method to enhance transformer performance and provide a foundation for further advancements in medium-frequency transformer design.
This study presents a current balancing technique for high-current windings in medium-frequency transformers (MFTs), particularly relevant to solid-state transformer (SST) applications. Handling high currents on the low-voltage high-current winding of MFTs is challenging due to skin and proximity effects. Conventional techniques, such as continuously transposed conductors (CTCs) and parallel winding paths, are applicable but have limitations in medium-and high-frequency applications such as SSTs due to skin and proximity effects. To address these issues, a modular and tunable compensation method is proposed, based on adding small, series-connected inductive elements (compensation toroids) to each parallel winding path. Experimental results from a prototype validate the proposed compensation technique, highlighting its effectiveness in mitigating unbalanced current distribution. Finite element analysis (FEA) and experimental validation across a wide frequency range (1–10 kHz) confirm the effectiveness of the method. The results demonstrate a significant reduction in current imbalance with minimal added losses or system impact.
Medium-Frequency Transformer for SST Applications
Design and Optimization
This work presents a downscaled validation of a medium-voltage, medium-frequency transformer (MFT) concept designed for high-current operation on the secondary side using multiple parallel paths. The design is based on a modular winding approach, which simplifies the construction process and conductor placement on the bobbin. A systematic design and optimization procedure is developed, combining analytical calculations and finite-element simulations to explore the mass-efficiency tradeoff and to select a candidate design that meets specified leakage inductance and loss targets. The developed prototype serves as a proof of concept, demonstrating that the electrical, magnetic, and insulation requirements of the full-scale MFT can be effectively verified at reduced power levels. The fabricated prototype is tested under short-circuit and partial discharge conditions. The impedance measurements confirmed the expected resonance behavior, and the partial discharge test results verified sufficient insulation performance under high-voltage stress. The results provide experimental evidence for the scalability and feasibility of the proposed transformer design and offer guidelines for the use of 3D-printed supports, grain-oriented electrical steel cores, and windings in medium-voltage, MFT systems for hydrogen production applications.
As the world moves towards S F6-free insulation technologies, understanding the dielectric behaviour of alternative gas mixtures is becoming increasingly important. Detailed characterization of partial discharge (PD) behaviour within conventional measurement circuits is constrained by distortion of the fast transient signal, limiting the effective measurement bandwidth. This study presents a novel measurement circuit that omits the traditional coupling capacitor and instead leverages the inherent capacitance of the gas-insulated structure to establish a more compact and sensitive detection path. The improved setup enables detailed time-domain acquisition of fast-rising PD pulses using a high-frequency current transformer (HFCT). Using this system, the corona discharge characteristics of a CO2 / O2(7 0 % / 3 0 %) gas mixture are experimentally investigated at pressures of 0.2,0.3 and 0.4 MPa. Phase-resolved PD patterns are analysed to assess the influence of gas pressure on PD inception voltage, charge magnitude, and pulse repetition behaviour.
Capacitance plays a crucial role in high dv/dt situations, making the accurate estimation of parasitic capacitance essential. This paper introduces an improved method of moments (MoM) for calculating the capacitance of round conductors, with or without insulation layers. The proposed method combines MoM with an analytical solution based on Laplace's equation. Compared to the original MoM, the proposed method does not require consideration of polarization charges on the surface of the insulation layer, which reduces the matrix size. Additionally, the proposed method can provide asymptotic formulas for capacitance calculation. The proposed method is compared with the 2D finite-element method (FEM), MoM and measurements. The results demonstrate that the proposed method aligns well with both the FEM simulations and the actual measurements. The proposed method uses less than half the time to calculate the same cases compared to the original MoM.
More electric aircraft (MEA) is an important direction for future aircraft development. The printed circuit boards (PCBs) of power electronics equipment in MEA operate in a complex environment of low air pressure, square wave voltage, compact layout, and strong electromagnetic interference, which makes the PCB more prone to partial discharge (PD). However, the effective detection method and related discharge characteristics for PCB PD under square wave voltage are still unclear. Therefore, this article proposes a PCB PD detection method based on fluorescent optical fiber, which has good anti-electromagnetic interference ability. The PD characteristics of the PCB with three typical structures under three air pressures are studied, including PD nonbreakdown characteristics, changes in optical pulse amplitude and pulse repetition rate during PD aging, PD breakdown path analysis, and PCB surface electric field simulation. The analysis shows that air pressure, space charge, and PCB surface flatness all have important influences on the PD of PCB under square wave voltage. It provides important theoretical support for the insulation protection design and fault diagnosis of PCB for MEA in the future.
This article presents a 3-D numerical impedance calculation method based on cylindrical elements. It can be used to model the Litz wire and further air-core coil wound by the Litz wire. The discretization is based on cylindrical elements, resulting in a small amount of elements. Cylindrical element analysis is based on a 2-D analysis and its analog to 3-D. The analysis considers both transverse and longitudinal magnetic fields applied to elements. The proposed method is applied to several Litz wires and compared with 3-D finite element method (FEM), which validates that the method has good accuracy and fast computational speed. The effectiveness of the method for the air-core coil is validated by measurements. The proposed method is promising in facilitating coil optimization.
This paper introduces a directional coupler for partial discharge (PD) measurements in gas-insulated substations (GIS). The sensor comprises a combination of magnetic and electric couplers, effectively segregating forward and backward pulses to enhance PD charge estimation and defect location. The sensor's design was supported with finite element method simulations and measurements conducted in a transverse electromagnetic test bench. Comparative analyses were performed against independent magnetic and electric couplers. The charge estimation and the directional coupler's directivity were evaluated in both the test bench and a full-scale GIS with different PD defects. Initially, the combined magnetic and the electric couplers exhibited undesired interactions, prompting corrective measures. Subsequent adjustments included changes to the electric coupler material and modifications to the magnetic coupler construction. The resulting high-voltage directional coupler performed better than the separated couplers in a GIS with discontinuities. This partial discharge sensor emerges as a candidate for future SF6-free alternative GIS.
Litz wires, which are utilized to suppress eddy current, often have complex structures. This paper presents a partial element equivalent circuit (PEEC)-based 3D model for Litz wires with round conductor. The model accounts for both transverse and longitudinal magnetic fields. The discretization of the Litz wire is based on cylindrical elements resulting in a reduced number of elements. Cylindrical element analysis is based on a 2D analytical method. The proposed model is compared with 3D FEM, which shows the model has good accuracy and fast computational speed. It is promising to facilitate Litz wires optimization.
To enhance the voltage-handling capability of a switch, the series connection of switching devices is a cost-effective method that preserves many advantages of mature low-voltage devices. Dynamic voltage imbalance and electrical isolation for the devices at the high voltage (HV) side are two important challenges associated with series connection topology. Transformer-coupled gate drivers are excellent for providing both dynamic voltage balance and high galvanic isolation. However, they can only provide the switching function at the transformer pulse frequency. To generate complex waveforms of future power-electronics-dominated grids, a switch with user-defined turn-on/off timing is required for testing grid assets under high-voltage conditions. This article presents a simple, cost-effective open-loop gate driver that overcomes this limitation by introducing two sets of complementary pulse transformers to initialize programmable frequency and duty cycle. Successful experimental verification of the series-connected SiC mosfets prototype is performed at 3.2 kV at various frequencies and duty cycles. The article also demonstrates that the measurement probes placed across series-connected mosfets significantly affect the voltage distribution and validate a compensation mechanism.
More and more printed circuit boards (PCBs) will be used in electric aircraft to achieve higher power density of the on-board electric system, while PCBs in aircraft are more likely to generate partial discharges (PDs) due to external factors such as compact structure and low air pressure. Therefore, this article proposes a fluorescent fiber-based method for detecting and evaluating PDs on PCBs. The detection method is effectively immune against the presence of the electromagnetic, acoustic, and vibration interference. Based on the optical detection, the evolution regularities of PCB surface appearance changes, optical PRPD patterns, and optical pulses during the aging process of PCB under different air pressure are analyzed in this article. Then, 12 assessment features are extracted for the PD aging process, and the contribution of these 12 features to the severity assessment at different air pressures is obtained using the minimal-redundancy-maximal-relevance (mRMR) algorithm. Finally, different numbers of PD features are tested for PD severity assessment by the support vector machine (SVM) algorithm. The evaluation results show that the severity assessment method proposed in this article can achieve an assessment accuracy of at least 91.1% and up to 94.4% under all three air pressures, which has good application and guidance value.
This article proposes a new configuration of a modular multilevel converter (MMC) and a Marx generator to generate fast-rising impulse waveforms. This new configuration improves the capabilities of the MMC-based high voltage arbitrary wave shape generator to generate fast-rising impulse since the MMC topology faces many inherent limitations. Similar to the conventional superimposed circuit of the ac transformer or dc rectifier circuit with the Marx generator, three hybrid circuits of MMC and the Marx generator are introduced, where the most optimal choice is made considering the practical aspects of testing, such as the size, cost, and preparation time. Then, a detailed analytical study is performed on the Marx generator circuit and the MMC circuit, and both circuits are coupled together to deliver a complete guideline on choosing various system parameters when the impulse wave shape and the load capacitor are given. The concept of this new hybrid configuration is demonstrated with a scaled-down prototype where the impulse with a rise time of 1 μs is superimposed on different arbitrary wave shapes. Similarly, the MATLAB-Simulink simulation model validates the proposed configuration for a 200, k V dc link voltage and 67 submodules with the desired impulse performance.
Resonant converters are popular in power electronics due to their soft-switching capabilities, which enhance efficiency and prolong component lifetime. Three- phase resonant converters are particularly noteworthy for their higher power density and reduced ripple, making them ideal for demanding applications. A critical aspect of optimizing three-phase LLC resonant converters is the design of a transformer with adequate leakage inductance required for the resonance circuit. This paper compares two distinct transformer designs for such converters: a five-limb shell-type transformer and a symmetrical triangular transformer. Both designs are evaluated in terms of their performance, efficiency, and suitability for integration into the converter architecture. A detailed design procedure using Finite Element Method (FEM) analysis is presented to guide the development of these transformers. The practicality of this approach and its effectiveness are demonstrated through the implementation of a 3.4 kV to 60 V, 50 kVA prototype. This work provides a comparative analysis of transformer designs and introduces a validated methodology for improving the performance of three-phase LLC resonant converters through optimized transformer design.