N. Bakhshaee Babaroud
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Recently, graphene-based neural electrodes have shown great promise for combining optical and electrical modalities in a single device. However, their complicated fabrication process, high impedance, and low charge storage capacity currently limit their application. In addition, their compatibility with the magnetic domain remains to be proven.
In this thesis, graphene-based microfabricated platform technology is introduced for the manufacturing of multimodal neural interfaces. First, a transfer-free fabrication process is demonstrated to fabricate multilayer graphene electrodes on parylene-C substrates. Full electrochemical characterization is performed on these graphene electrodes and a comparison is made with conventional metal-based electrodes. Second, a nanoparticle printing technique, spark ablation, is leveraged to print platinumnanoparticles on the graphene electrode surface to enhance its electrochemical characteristics even further without compromising its optical transparency. Third, a hybrid encapsulation stack is fabricated and validated that includes parylene C and PDMS with thin ceramic interlayers to be employed as the encapsulation layer on the final neural-interface device.
The multimodal platform technology introduced in this thesis can be used as a tool inmultimodal measurements combining electrical, optical, and magnetic domains. The fabricated multilayer graphene electrodes showthe highest charge storage capacity among all CVD graphene electrodes to date. They show no optical and MRI artifacts. Moreover, the fabricated electrodes and encapsulation stack both reveal the high optical transparency required for optical measurements. Local platinum nanoparticle printing can improve the impedance, charge storage, and charge injection capacity by 4.5, 15, and 3.6 times, respectively. ...
Recently, graphene-based neural electrodes have shown great promise for combining optical and electrical modalities in a single device. However, their complicated fabrication process, high impedance, and low charge storage capacity currently limit their application. In addition, their compatibility with the magnetic domain remains to be proven.
In this thesis, graphene-based microfabricated platform technology is introduced for the manufacturing of multimodal neural interfaces. First, a transfer-free fabrication process is demonstrated to fabricate multilayer graphene electrodes on parylene-C substrates. Full electrochemical characterization is performed on these graphene electrodes and a comparison is made with conventional metal-based electrodes. Second, a nanoparticle printing technique, spark ablation, is leveraged to print platinumnanoparticles on the graphene electrode surface to enhance its electrochemical characteristics even further without compromising its optical transparency. Third, a hybrid encapsulation stack is fabricated and validated that includes parylene C and PDMS with thin ceramic interlayers to be employed as the encapsulation layer on the final neural-interface device.
The multimodal platform technology introduced in this thesis can be used as a tool inmultimodal measurements combining electrical, optical, and magnetic domains. The fabricated multilayer graphene electrodes showthe highest charge storage capacity among all CVD graphene electrodes to date. They show no optical and MRI artifacts. Moreover, the fabricated electrodes and encapsulation stack both reveal the high optical transparency required for optical measurements. Local platinum nanoparticle printing can improve the impedance, charge storage, and charge injection capacity by 4.5, 15, and 3.6 times, respectively.
Multimodal platforms combining electrical neural recording and stimulation, optogenetics, optical imaging, and magnetic resonance (MRI) imaging are emerging as a promising platform to enhance the depth of characterization in neuroscientific research. Electrically conductive, optically transparent, and MRI-compatible electrodes can optimally combine all modalities. Graphene as a suitable electrode candidate material can be grown via chemical vapor deposition (CVD) processes and sandwiched between transparent biocompatible polymers. However, due to the high graphene growth temperature (≥ 900 °C) and the presence of polymers, fabrication is commonly based on a manual transfer process of pre-grown graphene sheets, which causes reliability issues. In this paper, we present CVD-based multilayer graphene electrodes fabricated using a wafer-scale transfer-free process for use in optically transparent and MRI-compatible neural interfaces. Our fabricated electrodes feature very low impedances which are comparable to those of noble metal electrodes of the same size and geometry. They also exhibit the highest charge storage capacity (CSC) reported to date among all previously fabricated CVD graphene electrodes. Our graphene electrodes did not reveal any photo-induced artifact during 10-Hz light pulse illumination. Additionally, we show here, for the first time, that CVD graphene electrodes do not cause any image artifact in a 3T MRI scanner. These results demonstrate that multilayer graphene electrodes are excellent candidates for the next generation of neural interfaces and can substitute the standard conventional metal electrodes. Our fabricated graphene electrodes enable multimodal neural recording, electrical and optogenetic stimulation, while allowing for optical imaging, as well as, artifact-free MRI studies. [Figure not available: see fulltext.].
Parylene-C has been used as a substrate and encapsulation material for many implantable medical devices. However, to ensure the flexibility required in some applications, minimize tissue reaction, and protect parylene from degradation in vivo an additional outmost layer of polydimethylsiloxane (PDMS) is desired. In such a scenario, the adhesion of PDMS to parylene is of critical importance to prevent early failure caused by delamination in the harsh environment of the human body. Towards this goal, we propose a method based on creating chemical covalent bonds using intermediate ceramic layers as adhesion promoters between PDMS and parylene.To evaluate our concept, we prepared three different sets of samples with PDMS on parylene without and with oxygen plasma treatment (the most commonly employed method to increase adhesion), and samples with our proposed ceramic intermediate layers of silicon carbide (SiC) and silicon dioxide (SiO2). The samples were soaked in phosphate-buffered saline (PBS) solution at room temperature and were inspected under an optical microscope. To investigate the adhesion property, cross-cut tape tests and peel tests were performed. The results showed a significant improvement of the adhesion and in-soak long-term performance of our proposed encapsulation stack compared with PDMS on parylene and PDMS on plasma-treated parylene. We aim to use the proposed solution to package bare silicon chips on active implants.
In this work we use a previously developed semi-flexible platform technology based on a Parylene substrate and Pt metallization, which allows integration of electronic components with a flexible substrate in a monolithic process. We use an IC fabrication-based platform that allows for the fabrication of several rigid regions including Application-Specific Integrated Circuits (ASICs) and other components connected to each other by means of flexible interconnects. We aim to add more functionality to this technology and thereby extend it to a platform for a variety of medical applications. An example of such functionality is integrating Light Emitting Diodes (LEDs) for optogenetic stimulation or integrating Capacitive Micromachined Ultrasound Transducers (CMUTs) for ultrasound stimulation or ultrasound wireless power transfer. Since the long-term reliability is critical for implantable devices, we intend to reinforce our implant with an extra Polydimethylsiloxane (PDMS) encapsulation layer that relies on the low viscosity of the uncured rubber to flow in every detail of the surface to prevent void formation [3]. Therefore, this work also focuses on enhancing the adhesion of PDMS to Parylene, as it must remain strong for the required lifetime of the device. ...
In this work we use a previously developed semi-flexible platform technology based on a Parylene substrate and Pt metallization, which allows integration of electronic components with a flexible substrate in a monolithic process. We use an IC fabrication-based platform that allows for the fabrication of several rigid regions including Application-Specific Integrated Circuits (ASICs) and other components connected to each other by means of flexible interconnects. We aim to add more functionality to this technology and thereby extend it to a platform for a variety of medical applications. An example of such functionality is integrating Light Emitting Diodes (LEDs) for optogenetic stimulation or integrating Capacitive Micromachined Ultrasound Transducers (CMUTs) for ultrasound stimulation or ultrasound wireless power transfer. Since the long-term reliability is critical for implantable devices, we intend to reinforce our implant with an extra Polydimethylsiloxane (PDMS) encapsulation layer that relies on the low viscosity of the uncured rubber to flow in every detail of the surface to prevent void formation [3]. Therefore, this work also focuses on enhancing the adhesion of PDMS to Parylene, as it must remain strong for the required lifetime of the device.