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H.B. Eral

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In nonphotochemical laser-induced nucleation (NPLIN), an unfocused nanosecond laser pulse with low intensity (≈MW/cm2) triggers nearly instantaneous nucleation in supersaturated solutions, a process that would typically take days or weeks when the solution is left undisturbed. Previous studies have shown that the introduction of nanoparticles into supersaturated solutions enhances the probability of NPLIN measured during a fixed time window, compared to undoped control experiments. However, the precise mechanisms driving this enhancement remain unclear hampering industrial implementation of NPLIN. In this study, we systematically investigate how the properties of doped nanoparticles─specifically their concentration and chemical composition─affect the NPLIN probability in supersaturated urea solutions. We observed that higher laser intensities resulted in elevated NPLIN probabilities at a fixed pegylated gold nanoparticle (AuNP) concentration and supersaturation, while increasing concentrations of AuNPs at a fixed laser intensity and supersaturation interestingly led to higher NPLIN probabilities. Moreover, supersaturated solutions doped with gold nanoparticles exhibited significantly higher NPLIN probabilities compared to silica nanoparticle doped solutions at comparable nanoparticle size and concentration. We interpret these experimental results based on the impurity heating hypothesis as well as recent results highlighting the role of thermocavitation. We furthermore propose a helicopter-view model based on a thermodynamic equilibrium stage sequence. Our findings highlight the significance of nanoparticle properties in the design of heteronucleants optimized for NPLIN applications. ...

Thermal Unit Operations and Mechanical Unit Operations

Book (2025) - André B. De Haan, H. Burak Eral, Boelo Schuur
Separation processes on an industrial scale account for well over half of the capital and operating costs in the chemical industry. Knowledge of these processes is key for every student of chemical or process engineering and makes this book with its wealth of exercises and solutions ideally suited to university teaching. The Third edition boasts an even greater number of applied examples and updated chapters on drying, adsorption and membranes. An authoritative introduction to industrial separation technology. Contains exercises at the end of each subject as well as solutions. With extended and updated examples and case studies. ...
We investigated the evaporative crystallization of aqueous glycine sessile droplets on hydrophilic glass, hydrophobic Teflon surfaces, and hydrophobic Teflon surfaces, where the contact angle is manipulated dynamically with electrowetting. Microscopy experiments and analytical characterization revealed that the size, morphology, and polymorphic form (α, β, and γ) of the glycine crystals are influenced by the surface wettability as well as the amplitude and frequency of electrowetting. On a hydrophilic glass surface, a coffee-stain-shaped residue composed of a mixture of bipyramidal α and needle-like β crystals was observed. On a hydrophobic Teflon surface, the droplets evaporated with minimum contact line pinning, producing hemispherical residue shapes, and bipyramidal α crystals smaller than 100 μm were formed. On a Teflon surface with electrowetting, glycine could be manipulated to crystallize into distinct polymorphic forms (β and γ) and residue shapes not observed on hydrophilic glass and hydrophobic Teflon surfaces. The frequency and amplitude of electrowetting were optimized to produce single large crystals. We observed the highest chance of producing single-millimeter-scale crystals at a frequency of 1 kHz and a voltage amplitude of 80 Vrms. We attribute this observation to a combination of nucleation at lower bulk supersaturation compared to the experiment on Teflon surfaces and electrowetting-induced mixing most prominent at 1 kHz. Our results highlight the opportunities arising from the dynamic manipulation of surface wettability ...
Calcium oxalate (CaOx) crystallization under laminar flow conditions, relevant for kidney stone formation, was studied in a microfluidic device simulating the geometry of kidney collecting ducts. In a typical microfluidic experiment, two reactive solutions with designated concentrations of calcium (Ca) and oxalate (Ox) ions were brought into contact in a microfluidic channel to create a laminar co-current flow of the two streams. As the streams flow co-currently in the channel, diffusion takes place between the two streams across the channel width, resulting in reactive crystallization leading to CaOx nucleation and growth of CaOx crystals along the mixing front. We studied the growth of these crystals in artificial urine as a function of the fluid flow rate in the channel, the molar ratio of Ca : Ox in the medium and the presence of an organic protein, osteopontin (OPN), known to inhibit the growth of CaOx crystals. Three different flow velocities at a fixed molar ratio of Ca : Ox = 7.5 and four molar ratios of Ca : Ox at a fixed mean flow velocity of 0.035 m s−1 were tested. Lastly, three additive OPN concentrations were evaluated: 2.4 × 10−8 mol m−3, 6 × 10−8 mol m−3 and 8.4 × 10−8 mol m−3. The mean flow velocity did not alter the crystal growth of CaOx in the studied range, whereas altering the molar ratio of Ca : Ox had a high impact on the growth rate. In addition, the type of pseudopolymorph which nucleated appears to depend strongly on the molar ratio. At a low Ca : Ox ratio, both calcium oxalate monohydrate (COM) and calcium oxalate dihydrate (COD) nucleated simultaneously and the growth of the two pseudopolymorphic forms of CaOx crystals was observed. The lowest applied OPN concentration decreased the growth rate of COD, while higher concentrations of OPN slowed down the nucleation kinetics to a point that it completely inhibited the formation of any CaOx crystal in artificial urine within the investigated timeframe. COD was seen under all the conditions investigated, whilst COM was seen in experiments for Ca : Ox molar ratio values between 5 and 6. Our results were rationalized using finite element simulations supported by solution chemistry modelling. ...
Journal article (2024) - Mengmeng Zhang, Aparna Raghunath, An Zhao, Huseyin Burak Eral
On-dose authentication (ODA) enhances security by incorporating customized molecular or micro-tags into each pill, preventing counterfeit products in genuine packages. ODA's security relies on tag non-replication and non-reverse engineering. Combining ODA with graphical Physical Unclonable Functions (PUF) promises maximum security. PUF uses intrinsic micro or nanoscale randomness as a unique ‘fingerprint’. However, current graphical PUFs have limitations like specific illumination requirements and the use of toxic materials, restricting their use in pharmaceuticals. In this study, we propose a novel approach called on-dose PUF. This method involves embedding microspheres randomly within micro biocompatible hydrogel particles. We showcase two distinct types of such on-dose PUFs. The first type utilizes randomly distributed superparamagnetic colloids (SPC) of identical diameters, while the second type utilizes vortexed sunflower oil drops of various diameters. The diameter and coordinates of the microspheres serve as input for generating cryptographic keys. A universal circle identification and binning program is used for extracting this information. One advantage of this approach is that it enables imaging using white light illumination and low-magnification microscopy, as color and signal intensity information are not crucial. This method enables patients to verify their medication by using their mobile phones from home. To assess the performance of the proposed on-dose PUF, we conducted canonical investigations on the single-diameter system. This system can only generate one layer of cryptographic keys, making it potentially more vulnerable than the multiple-diameter system. However, the single-diameter system successfully passed NIST Statistical tests and exhibited sufficient randomness, ideal bit uniformity, Hamming distance, and device uniqueness. Furthermore, we found that the encoding capacity of the single-diameter system was 9.2×1018, providing ample labeling potential. ...
Oscillatory flow in confined spaces is central to understanding physiological flows and rational design of synthetic periodic-actuation based micromachines. Using theory and experiments on oscillating flows generated through a laser-induced cavitation bubble, we associate the dynamic bubble size (fluid velocity) and bubble lifetime to the laser energy supplied—a control parameter in experiments. Employing different channel cross-section shapes, sizes and lengths, we demonstrate the characteristic scales for velocity, time and energy to depend solely on the channel geometry. Contrary to the generally assumed absence of instability in low Reynolds number flows (<1000), we report a momentary flow distortion that originates due to the boundary layer separation near channel walls during flow deceleration. The emergence of distorted laminar states is characterized using two stages. First the conditions for the onset of instabilities is analyzed using the Reynolds number and Womersley number for oscillating flows. Second the growth and the ability of an instability to prevail is analyzed using the convective time scale of the flow. Our findings inform rational design of microsystems leveraging pulsatile flows via cavitation-powered microactuation. ...

Cell design, process optimization, adsorption isotherm, kinetics, and thermodynamics

Journal article (2024) - Sevgi Polat, Hüseyin Burak Eral
Boron contamination of various water sources has been increasing in recent years and is receiving worldwide attention for its negative effects on the environment, wildlife, and humans; therefore, its removal is of utmost importance. Considering dwindling water sources and the possibility of the world population soon experiencing water scarcity, effective and innovative technologies must be developed to remove boron ions from water sources. The aim of the present study was to assess a sustainable separation process for the removal of boron ions using an electrochemical flow cell with symmetric redox-active polyvinyl ferrocene (PVF) functionalized carbon nanotube (CNT) electrodes using real-time measurements of the boron adsorption performance in continuous-flow mode while varying the flow rate, cell voltage, and boron concentration. A Box–Behnken experimental design (BBD) was used to improve boron adsorption. The adsorption isotherms, kinetics, and thermodynamics were investigated to further describe the adsorption process. The high R2 value, calculated using a linear and nonlinear procedure, demonstrated that the Langmuir isotherm and pseudo-first order models fit quite well. The maximum adsorption of 60.61 mg/g was observed. The thermodynamic results illustrated that the adsorption of boron ions onto the PVF/CNT electrodes was spontaneous and endothermic under continuous flow mode. ...
Journal article (2024) - Zhi Yi Leong, Jingjing Yao, Niels Boon, Hüseyin Burak Eral, Dong Sheng Li, Remco Hartkamp, Hui Ying Yang
Metal-organic frameworks (MOF) are a class of crystalline, porous materials possessing well-defined channels that have widespread applications across the sustainable landscape. Analogous to zeolites, these materials are well-suited for adsorption processes targeting environmental contaminants. Herein, a zirconium MOF, UiO-66, was functionalized with ferrocene for the selective removal of oxyanion contaminants, specifically NO3-, SO42-, and PO43-. Electrochemical oxidation of the embedded ferrocene pendants induces preferential adsorption of these oxyanions, even in the presence of Cl- in a 10-fold excess. Anion selectivity strongly favoring PO43- (Soxy/comp = 3.80) was observed following an adsorption trend of PO43- > SO42- > NO3- > (10-fold)Cl- in multi-ion solution mixtures. The underlying mechanisms responsible for ion selectivity were elucidated by performing ex situ X-ray photoelectron spectroscopy (XPS) on the heterogeneous electrode surface postadsorption and by calculating the electronic structure of various adsorption configurations. It was eventually shown that oxyanion selectivity stemmed from strong ion association with a positively charged pore interior due to the spatial distribution of charge by oxygen constituents. While ferrocenium provided the impetus for ion migration-diffusion, it was the formation of stable complexes with zirconium nodes that ultimately contributed to selective adsorption of oxyanions. ...

Unified framework for laser-induced transient bubble dynamics within microchannels(Scientific Reports, 10.1038/s41598-024-68971-x)

Correction to: Scientific Reportshttps://doi.org/10.1038/s41598-024-68971-x, published online 13 August 2024 In the original version of this Article a previous rendition of Figure 2B, Figure 4 and Figure 5D was published. The original Figure 2, 4 and 5 and accompanying legends appear below. (Figure presented.) (Figure presented.) (Figure presented.) (A) Representative bubble dynamics for different channel geometries. (B) Universal motion of bubbles within channels with different size, shape and length. The dashed line represents the developed theory, Eq. (2). The marker colors represent the hydraulic diameters (dh), the shapes represent the cross-section and the facecolor represent the lengths (L). The graphical marker symbols and colors established here are followed throughout this article. The black arrow represents the region of deviation(s) from the expected dynamics. The threshold laser energy absorbed for bubble formation estimated from experiments (Eth,exp) against theory (Eth,theory) presented in Eq. (5). (A,B) Representative dynamic bubble size curves illustrating the emergence of instabilities. The zones of the instabilities are highlighted using a shaded rectangular area. The arrows represent if the instabilities occur before or after Xmax. (A) Illustrates the experimental data for different dh with similar oscillation time. The instabilities emerge with increasing dh. (B) Illustrates the data for dh = 200 µm with increasing laser energies. The instabilities disappear with increasing Eabs. (C) Flow stability diagram with the transition line at Wo = 734. The markers represent the experiments and the lines represent the analytical estimate. The numbers correspond to the channel hydraulic diameters (in µm) with the dashed and solid lines representing the channel lengths L = 25 and 50 mm, respectively. (D) The dimensionless convective timescale against the L/dh aspect ratio. The partition line is a linear relation between the x and y axes with 45 × 10−6 as the slope and the origin as the intercept. The original Article has been corrected. ...

Past, present and future

Large amounts of carbon monoxide are produced by industrial processes such as biomass gasification and steel manufacturing. The CO present in vent streams is often burnt, this produces a large amount of CO2, e.g., oxidation of CO from metallurgic flue gasses is solely responsible for 2.7% of manmade CO2 emissions. The separation of N2 from CO due to their very similar physical properties is very challenging, meaning that numerous energy-intensive steps are required for CO separation, making the CO separation from many process streams uneconomical in spite of CO being a valuable building block in the production of major chemicals through C1 chemistry and the production of linear hydrocarbons by the Fischer-Tropsch process. The development of suitable processes for the separation of carbon monoxide has both industrial and environmental significance. Especially since CO is a main product of electrocatalytic CO2 reduction, an emerging sustainable technology to enable carbon neutrality. This technology also requires an energy-efficient separation process. Therefore, there is a great need to develop energy efficient CO separation processes adequate for these different process streams. As such the urgency of separating carbon monoxide is gaining greater recognition, with research in the field becoming more and more crucial. This review details the principles on which CO separation is based and provides an overview of currently commercialised CO separation processes and their limitations. Adsorption is identified as a technology with the potential for CO separation with high selectivity and energy efficiency. We review the research efforts, mainly seen in the last decades, in developing new materials for CO separation via ad/bsorption and membrane technology. We have geared our review to both traditional CO sources and emerging CO sources, including CO production from CO2 conversion. To that end, a variety of emerging processes as potential CO2-to-CO technologies are discussed and, specifically, the need for CO capture after electrochemical CO2 reduction is highlighted, which is still underexposed in the available literature. Altogether, we aim to highlight the knowledge gaps that could guide future research to improve CO separation performance for industrial implementation. ...
Optofluidic devices have revolutionized the manipulation and transportation of fluid at smaller length scales ranging from micrometers to millimeters. We describe a dedicated optical setup for studying laser-induced cavitation inside a microchannel. In a typical experiment, we use a tightly focused laser beam to locally evaporate the solution laced with a dye resulting in the formation of a microbubble. The evolving bubble interface is tracked using high-speed microscopy and digital image analysis. Furthermore, we extend this system to analyze fluid flow through fluorescence-Particle Image Velocimetry (PIV) technique with minimal adaptations. In addition, we demonstrate the protocols for the in-house fabrication of a microchannel tailored to function as a sample holder in this optical setup. In essence, we present a complete guide for constructing a fluorescence microscope from scratch using standard optical components with flexibility in the design and at a lower cost compared to its commercial analogues. ...
Journal article (2023) - Sevgi Polat, Ruud Kortlever, Hüseyin Burak Eral
Electrochemical carbon dioxide (CO2) reduction is a promising route to convert intermittent renewable energy into fuels and valuable chemical products. Separation of CO2 reduction products by ion-selective electrochemical technology may play a decisive role in the pursuit of commercially viable CO2 reduction processes. Selective separation of formate, one of the main CO2 reduction products, is assessed in the present study in an electrochemical flow cell with symmetric redox-active polyvinyl ferrocene (PVF) functionalized graphene oxide (GO) electrodes. First, experimental parameters such as the PVF/GO ratio, sonication time, and ultrasonic amplitude, were optimized in the electrode preparation process to improve the formate adsorption efficiency on a lab scale (1 × 2 cm electrodes) under static conditions. The electrochemical and morphological characteristics of the electrodes were investigated by cyclic voltammetry and scanning electron microscopy. To demonstrate continuous-flow operation, an electrosorption flow cell (8 × 8 cm) providing inline measurements was constructed. The flow cell results showed selectivity at > 5.5 toward the removal of formate from an electrolyte containing perchlorate at an excess of 30 times the normal value. The performance of the electrosorption cell was also tested using a mixture of methanol, ethanol, formate, and acetaldehyde produced in a CO2 reduction electrolyzer. In this demonstration, formate separation was achieved with a selectivity of > 4.0. The results suggest that the optimized design of the electrochemical cell and operation conditions of the flow platform pave the way for scaling up selective formate separation with PVF/GO electrodes. ...

Results from experiments, nonlinear simulations and linear stability analysis

Journal article (2023) - Y.E. Kamis, S. Senthil Kumar, W.P. Breugem, H.B. Eral
We experimentally and numerically study the dynamics of a liquid jet issued from a rotating orifice, whose breakup is regulated by a vibrating piezo element. The helical trajectory of the spiralling jet yields fictitious forces varying along the jet whose longitudinal projections stretch and thin the jet, affecting the growth of perturbations. We show that by quantifying these fictitious forces, one can estimate the jet intact length and size distribution of drops formed at jet breakup. The presence of the locally varying fictitious forces may render high-frequency perturbations, that would otherwise be stable in the abscence of stretching, unstable, as observed similarly in the case of straight jets stretching under gravity. The perturbation amplitude then dictates how strong the perturbation is coupled to the jet compared with random noise that is inherently present in any experimental set-up. In the present study we exploit the slenderness of the jet to separate the calculation of the base flow and the growth of perturbations. The fictitious forces calculated from the base flow trajectory are then used in a nonlinear slender-jet model, which treats the spiralling jet as a quasi-straight jet with locally varying body forces. We show both experimentally and numerically that jet breakup characteristics (e.g. intact length and drop size distribution) can be controlled by finite-amplitude perturbations created by mechanically induced pressure modulations. Finally, we revisit the integrated net gain approach developed for straight jets under gravity and we provide simple analogous relations for spiralling jets. ...
Journal article (2023) - Sevgi Polat, Ruud Kortlever, Hüseyin Burak Eral
Selective ion separation is a fundamental challenge with applications ranging from the manufacturing of pharmaceuticals & industrial salts to water desalination. In particular, the separation of formate, a primary product of electrochemical carbon dioxide reduction, has attracted attention not only to reduce carbon emissions and energy costs but to provide new routes to value-added chemicals. In the present study, selective formate separation from an aqueous solution is demonstrated using an electrochemical flow cell with symmetric redox-active polyvinyl ferrocene electrodes. An electrosorption system equipped with an electrosorption cell, inline conductivity, and pH sensors was constructed to provide real-time measurements of the formate adsorption performance in continuous flow mode while varying operating conditions such as the flow rate, cell voltage, and electrolyte concentration. These parameters were optimized using a Box–Behnken experimental design to improve the formate adsorption selectivity. The flow cell results showed a selectivity higher than 6.0 toward the removal of formate in an electrolyte containing a 30-fold excess of perchlorate under optimal operation conditions (i.e., 0.5 mL/min flow rate, 1.0 V, and 15 mM electrolyte concentration). The performance of the flow cell was also tested using a solution that contained different liquid CO2 reduction products, and formate separation was achieved. The results suggest that the proper design of the electrochemical cell and efficient operation of the flow platform pave the way for scaling up the technology for selective formate separation. ...
We demonstrate that a cavitation bubble initiated by a Nd:YAG laser pulse below breakdown threshold induces crystallization from supersaturated aqueous solutions with supersaturation and laser-energy-dependent nucleation kinetics. Combining high-speed video microscopy and simulations, we argue that a competition between the dissipation of absorbed laser energy as latent and sensible heat dictates the solvent evaporation rate and creates a momentary supersaturation peak at the vapor-liquid interface. The number and morphology of crystals correlate to the characteristics of the simulated supersaturation peak. ...
Crystallization abounds in nature and industrial practice. A plethora of indispensable products ranging from agrochemicals and pharmaceuticals to battery materials are produced in crystalline form in industrial practice. Yet, our control over the crystallization process across scales, from molecular to macroscopic, is far from complete. This bottleneck not only hinders our ability to engineer the properties of crystalline products essential for maintaining our quality of life but also hampers progress toward a sustainable circular economy in resource recovery. In recent years, approaches leveraging light fields have emerged as promising alternatives to manipulate crystallization. In this review article, we classify laser-induced crystallization approaches where light-material interactions are utilized to influence crystallization phenomena according to proposed underlying mechanisms and experimental setups. We discuss nonphotochemical laser-induced nucleation, high-intensity laser-induced nucleation, laser trapping-induced crystallization, and indirect methods in detail. Throughout the review, we highlight connections among these separately evolving subfields to encourage the interdisciplinary exchange of ideas. ...
Journal article (2023) - Mengmeng Zhang, Abinaya Arunachalam, Hugo Perrin, Sevgi Polat, Jan Groenewold, Eduardo Mendes, Hüseyin Burak Eral
Elevated humidity levels in medical, food, and pharmaceutical products may reduce the products' shelf life, trigger bacterial growth, and even lead to complete spoilage. In this study, we report a humidity indicator that mechanically bends and rolls itself irreversibly upon exposure to high humidity conditions. The indicator is made of two food-grade polymer films with distinct ratios of a milk protein, casein, and a plasticizer, glycerol, that are physically attached to each other. Based on the thermogravimetric analysis and microstructural characterization, we hypothesize that the bending mechanism is a result of hygroscopic swelling and consequent counter diffusion of water and glycerol. Guided by this mechanism, we demonstrate that the rolling behavior, including response time and final curvature, can be tuned by the geometric dimensions of the indicator. As the proposed indicator is made of food-grade ingredients, it can be placed directly in contact with perishable products to report exposure to undesirable humidity inside the package, without the risk of contaminating the product or causing oral toxicity in case of accidental digestion, features that commercial inedible electronic and chemo-chromatic sensors cannot provide presently. ...
Journal article (2023) - Vikram Korede, M. Veldhuis, Frederico Marques Penha, Nagaraj Nagalingam, Ping Ping Cui, Antoine E.D.M. Van der Heijden, Herman J.M. Kramer, Hüseyin Burak Eral
Herein, we study the influences of the laser-exposed volume and the irradiation position on the nonphotochemical laser-induced nucleation (NPLIN) of supersaturated potassium chloride solutions in water. The effect of the exposed volume on the NPLIN probability was studied by exposing distinct milliliter-scale volumes of aqueous potassium chloride solutions stored in vials at two different supersaturations (1.034 and 1.050) and laser intensities (10 and 23 MW/cm2). Higher NPLIN probabilities were observed with increasing laser-exposed volume as well as with increasing supersaturation and laser intensity. The measured NPLIN probabilities at different exposed volumes are questioned in the context of the dielectric polarization mechanism and classical nucleation theory. No significant change in the NPLIN probability was observed when samples were irradiated at the bottom, top, or middle of the vial. However, a significant increase in the nucleation probability was observed upon irradiation through the solution meniscus. We discuss these results in terms of mechanisms proposed for NPLIN. ...
Journal article (2023) - Sevgi Polat, Qi An, Huseyin Burak Eral
The increasing prevalence of calcium pyrophosphate dihydrate (CPPD) deposition disease, a form of arthritis with high inflammatory potential, has triggered considerable interest in the search for additives to prevent CPPD crystal formation, particularly in the field of biomineralization. In this context, CPPD crystallization in aqueous solution with and without glycine, glutamic acid, or glycyl-L-glutamic acid as crystal-growth modifier was experimentally investigated. The produced crystals were characterized structurally, morphologically, and in terms of their surface charge. In addition, the thermal degradation profiles of CPPD crystals obtained with and without the modifiers were characterized by TGA-FTIR, and the major volatile product was H2O. ...
Non-photochemical laser-induced nucleation (NPLIN) has emerged as a promising primary nucleation control technique offering spatiotemporal control over crystallization with potential for polymorph control. So far, NPLIN was mostly investigated in milliliter vials, through laborious manual counting of the crystallized vials by visual inspection. Microfluidics represents an alternative to acquiring automated and statistically reliable data. Thus we designed a droplet-based microfluidic platform capable of identifying the droplets with crystals emerging upon Nd:YAG laser irradiation using the deep learning method. In our experiments, we used supersaturated solutions of KCl in water, and the effect of laser intensity, wavelength (1064, 532, and 355 nm), solution supersaturation (S), solution filtration, and intentional doping with nanoparticles on the nucleation probability is quantified and compared to control cooling crystallization experiments. Ability of dielectric polarization and the nanoparticle heating mechanisms proposed for NPLIN to explain the acquired results is tested. Solutions with lower supersaturation (S = 1.05) exhibit significantly higher NPLIN probabilities than those in the control experiments for all laser wavelengths above a threshold intensity (50 MW/cm2). At higher supersaturation studied (S = 1.10), irradiation was already effective at lower laser intensities (10 MW/cm2). No significant wavelength effect was observed besides irradiation with 355 nm light at higher laser intensities (≥50 MW/cm2). Solution filtration and intentional doping experiments showed that nanoimpurities might play a significant role in explaining NPLIN phenomena. ...