Improved sewage sludge dewaterability saves costs in biosolids transport and disposal, making reliable dewaterability assessment essential for both research and full-scale process evaluation. However, laboratory-based indexes commonly used to predict dewatering performance often show limited correspondence with full-scale results. Nonetheless, indexes such as capillary suction time (CST), sedimentation and centrifugation methods, specific resistance to filtration (SRF), and mixed dead-end techniques show biases when trying to resemble full-scale results. In our present article, we pose that lack of predictability originates from overlooking all the phenomena involved in the dewatering process. Four critical phenomena are identified to occur during dewaterability: (1) mixing of sludge and conditioner; (2) suspension destabilisation; (3) flocs formation, and (4) compression and expression. By systematically evaluating widely used laboratory indexes this review shows that these methods capture only part of the dewatering process and generally fail to represent the compression and expression stages that ultimately determine the ultimate achievable solids concentration. The analysis highlights sludge compressibility as a critical factor limiting the predictive capacity of conventional indexes. Based on this synthesis, centrifugation, dead-end filtration, and combined centrifugation–filtration approaches are identified as more suitable methods for laboratory-scale assessment because they better represent the compression behaviour of sludge. The review provides a conceptual framework linking dewatering phenomena with experimental assessment methods, supporting the development of improved evaluation strategies and facilitating the testing of emerging, environmentally friendly conditioning technologies.

The aerobic granular sludge (AGS) is an emerging technology widely spread, since most organic matters in actual domestic sewage were particulate matters, this study aims to determine whether the attachment between micro particles and different sized AGS was influenced by granule surface area. The attachment of micro particles by different sized AGS (2.0–5.0 mm) were investigated. Furthermore, to simulate the attachment by broken fragments of AGS, complete 4.0–5.0 mm AGS were cut into 2,4, and 8 pieces, and the attachment performance between the broken pieces and similar sized complete AGS were compared. Fourier transform infrared (FTIR) and fluorescence staining were applied to analyze the chemical bonds and amyloid-glucan like structure of AGS from outside to inside. The results showed the 3.1–4.0 mm AGS had the best surface area attachment of micro particles, followed by the 2.5–3.1 mm AGS. The attachment performance of micro particles was not determined by specific surface area, but was closely related to the surface roughness caused by the amyloid-glucan like structure. The distribution density of amyloid-glucan like structure decreased from outside to inside, and if an granule was broken into pieces during aeration, micro particles were preferential to be attached by the outer layer of the broken pieces from the initial granule. The micro particles attachment showed little relationship with the hydrophilicity of AGS surface, either the outer layer or the inner layer. This study highlighted the crucial role of AGS outer layer in micro particle attachment, particularly the broken pieces from the original AGS outer layer, which facilitate to attach micro particles and contribute to form new granules.

>50 % of the organic matter in sewage consist of particulate chemical oxygen demand (pCOD). This study used 250 μm fluorescent microbeads, 130±58 μm microparticles and 100 nm nanobeads to simulate sewage particles, and investigated the fate of these particles under both plug flow feeding and aeration phases in an aerobic granular sludge (AGS) system. Filtration performance was dominantly influenced by the particle size rather than the upflow velocity (V_upflow). The microbeads exhibited 95±3 % filtration efficiency with obvious accumulation around the AGS bed bottom, even as slight fluidization started at the V_upflow of 5.0 m·h^-1. In contrast, the nanobeads filtration efficiency was significantly lower (43±6 %). During the aeration phase, the attachment efficiency increased with the decrease of particle size. The microbeads attachment efficiency variated between 39–49 %, whereas the microparticles and nanobeads achieved better attachment of 89.4–95.2 % and 98.8–99.3 %, respectively. Furthermore, aeration batch tests showed both nanobeads and the irregular microparticles attachment by AGS was strong, and the detach-attach of nanobeads/microparticles between different sized AGS was very limited duration aeration. This work provides insight into the fate of particles in AGS system. The optimal sludge treatment was also evaluated in the scope of this removal of non-biodegradable, and potentially harmful particles.

Proteins and carbohydrates are both major biodegradable fractions in wastewater. Complexation with coexisting compounds, such as iron (Fe) and humic acids (HA), which are both commonly present in wastewater, could influence the different degradation rates of proteins and carbohydrates. Depending on the redox conditions, Fe exists as Fe(II) or Fe(III), with differing binding affinities and chemical behaviour. This research aims to systematically assess the complex interaction between Fe, protein, and HA compounds under aerobic and anaerobic conditions. The results showed that the addition of Fe(III) and HA to a protein solution inhibited its hydrolysis rate by more than 90 % under aerobic conditions. In contrast, interactions between the same compounds and carbohydrates were much weaker and had a minimal effect on hydrolysis rates. Complexation with Fe, proteins, and HA was indicated by increased molecular sizes and reduced concentrations of free iron, protein, and HA. FTIR results showed that Fe(III) formed complexes with proteins and HA through electrostatic and coordination bonds involving various functional groups. Anaerobic reduction of Fe(III) to Fe(II) by hydrazine resulted in weaker binding and the formation of smaller, less stable protein–humic acid complexes. These findings suggested that modulating Fe complexation under alternating aerobic and anaerobic conditions, such as those found in redox-cycling wastewater treatment, can be a promising strategy to enhance protein degradation.

Thermal hydrolysis process (THP) is a widely used pre-treatment method in the anaerobic digestion (AD) of waste municipal sewage sludge. A post AD dewatering step of the digestate produces a liquid stream called reject water. THP increases the concentration of humic substances (HSs) and nutrients in the produced reject water. Struvite precipitation is a widely used technique to remove and (potentially) recover PO₄³⁻ -P and the corresponding amount of total ammoniacal nitrogen from reject water. The chemical characteristics of the THP-produced HSs influence reaction yields and morphology of struvite. In our current study, struvite batch precipitation experiments were conducted at different pHs, and different concentrations of HSs, consisting of either melanoidins or humic acids. Our results showed that at pH 6.5 struvite precipitation was severely retarded. However, increased concentrations of melanoidins at pH 6.5 enhanced struvite precipitation. Batch experiments conducted at pH 7.25 and 8 with increased melanoidins concentrations showed PO₄³⁻-P precipitation yields over 86 %. Humic acids negatively impacted struvite precipitation at all analysed pH values, presumably because of Mg²⁺ complexation. Morphological analysis showed that the presence of both HSs affected Feret diameters, aspect ratio, and cleavage pattern of struvite. Also, HSs rendered coloured crystals. Overall, our results showed that struvite precipitation is affected by HSs intrinsic characteristics, affecting yield, morphology, and colour of the formed precipitates.

Investigating the interaction between influent particles and biomass is basic and important for the biological wastewater treatment. The micro-level methods allow for this, such as the microscope image analysis method with the conventional ImageJ processing software. However, these methods are cost and time-consuming, and require a large amount of work on manual parameter tuning. To deal with this problem, we proposed a deep learning (DL) method to automatically detect and quantify microparticles free from biomass and entrapped in biomass from microscope images. Firstly, we introduced a “TU Delft-Interaction between Particles and Biomass” dataset containing labeled microscope images. Then, we built DL models using this dataset with seven state-of-the-art model architectures for a instance segmentation task, such as Mask R-CNN, Cascade Mask R-CNN, Yolact and YOLOv8. The results show that the Cascade Mask R-CNN with ResNet50 backbone achieves promising detection accuracy, with a mAP50_box and mAP50_mask of 90.6 % on the test set. Then, we benchmarked our results against the conventional ImageJ processing method. The results show that the DL method significantly outperforms the ImageJ processing method in terms of detection accuracy and processing cost. The DL method shows a 13.8 % improvement in micro-average precision, and a 21.7 % improvement in micro-average recall, compared to the ImageJ method. Moreover, the DL method can process 70 images within 1 min, while the ImageJ method costs at least 6 h. The promising performance of our method allows it to offer a potential alternative to examine the interaction between microparticles and biomass in biological wastewater treatment process in an affordable manner. This approach offers more useful insights into the treatment process, enabling further reveal the microparticles transfer in biological treatment systems.

A full-scale high-rate cascade anaerobic digestion (CAD) system was evaluated for its ability to enhance enzymatic sludge hydrolysis. The system included a newly built digester, innovatively divided into three pie-shaped compartments (500 m³ each), followed by an existing, larger digester (1500 m³). The system treated a mixture of waste activated sludge and primary sludge, achieving a stable total chemical oxygen demand reduction efficiency (56.1 ± 6.8 %), and enhanced sludge hydrolytic enzyme activities at a 14.5-day total solids retention time (SRT). High-throughput sequencing data revealed a consistent microbial community across reactors, dominated by consortia that govern hydrolysis and acidogenesis. Despite relatively short SRTs in the initial reactors of the CAD system, acetoclastic methanogens belonging to Methanosaeta became the most abundant archaea. ‬‬‬‬‬‬‬‬‬‬‬‬‬ This study proves that the CAD system achieves stable sludge reduction, accelerates enzymatic hydrolysis at full-scale, and paves the way for its industrialization in municipal waste sewage sludge treatment.

Particle-bubble collisions in dissolved air flotation (DAF) systems play a crucial role in the removal of total suspended solids (TSS). DAF particle-bubble collision models incorporate factors such as particle diameters, charge and density, bubble diameters, and collision factors. The challenge lies in accounting for the wide range of particle and bubble sizes and obtaining complex model inputs. To address this, a simplified model for TSS removal in DAF units was established using low-cost laboratory measurements, including particle size distribution and density. Additionally, microbubble diameter profiles were derived from bubble velocities using particle image velocimetry software (PIV). Six independent variables, encompassing influent particle characteristics (such as particle size distribution and density) and DAF running characteristics (temperature, contact zone detention time, inflow and recycle flows), were employed in the simplified model. The model's accuracy was evaluated using a laboratory-scale DAF system with two different influents: Delft canal water and anaerobic sludge. The predicted TSS removal from the simplified model aligned well with the laboratory-scale DAF results, yielding removal efficiencies of 68 ± 1 % and 77 ± 3 % for Delft canal water and anaerobic sludge, respectively. Furthermore, when the simplified model was applied to two full-scale DAF systems, it successfully identified an underperforming system (DAF2) with a TSS removal efficiency of 91 %, contrasting with the theoretical removal model-predicted efficiency of 98 %. This study highlights the utility of combining bubble size distribution measured by PIVlab and particle size distribution obtained using FIJI-ImageJ as an economical and efficient approach to acquiring the necessary inputs for predicting TSS removal in DAF systems.

This study assessed the evolution of wastewater systems during the rapid urbanization of Beijing, with special focuses on the carbon footprints and growing underground WWTPs (u-WWTPs). Specifically, the Bishui plant (in situ constructed u-WWTP) was assessed in detail regarding eco-environmental benefits. Our results showed that, the direct emission intensity of 65 WWTPs decreased from 0.47 to 0.24 kg CO_2eq/m³, when the electricity intensity increased from 0.22 to 0.39 kWh/m³ from 2010 to 2020. Bishui u-WWTP emitted 36.6 kt CO_2eq/year (0.09 kg CO_2eq/m³), with electricity intensity of 0.43 kg CO_2eq/m³. Additionally, compare to the hypothetical relocating scenario, it saved 6.67 × 10⁴ m² land and 33.0 kt CO_2eq/year, and the created urban river carries 6.5 × 10¹³ J/year heat outside town. The evaluation and balance of choice for conventional or underground WWTP should be made case by case. However, this study demonstrated that u-WWTP is not only a construction manner, but a sustainable management model with positive eco-environment effects, algin with future city expansion, and circular economy visions.

Gas-mixing is commonly applied in anaerobic digesters, yet the resulting flow and hydraulic mixing are difficult to evaluate because of limited full-scale experimental data and uncertainties in integrating sludge rheological data. This study used computational fluid dynamics (CFD) to assess the impact of treated sludge rheology on flow and mixing characterisation in a full-scale biogas-mixed digester. The CFD model, which was firstly validated using a lab-scale setup, showed that flow and mixing predictions depended on the rheological properties, especially at low shear rates. The predicted dominant shear rate was out of the effective shear-rate range of the Ostwald model, leading to flow and mixing performance overestimation. The results indicated that there are limitations in applying the Ostwald model and the conventional approaches for determining dead-zone. The Herschel-Bulkley model was more appropriate for the prevailing low shear rates and predicted large viscosity gradients in the digester, indicating two distinct compartments with different flow and mixing behaviour based on the gas-sparging height: a plug-flow compartment with dominant vertical convection above, and a dead-zone compartment with considerable segregation below. The results showed that the applied gas-sparging induced insufficient flow and mixing, but contributed to the well-functioning of the digester. To correctly assess flow and mixing, the applied rheological data should be in agreement with the type of sludge that is treated in the digester. Our results indicate that the shear rate in the digester must be increased and various options for achieving this are proposed.

Thermal hydrolysis process (THP) is a well-established anaerobic digestion (AD) pre-treatment technology. Despite the THP benefits the pre-treatment increases the concentrations of nutrients and melanoidins in the digestate reject water after dewatering. The increased concentrations of nutrients and melanoidins formed during THP-AD can impact downstream processes, such as struvite precipitation and partial nitritation/anammox (PN/A). In our present work, six full-scale PN/A influents and effluents were sampled in The Netherlands (4 with THP and 2 without THP). Full-scale samples were characterised and the stoichiometric O₂ consumption and melanoidins chelated to trace elements were analysed. The results showed that THP increased the concentration of total ammoniacal nitrogen (TAN), chemical oxygen demand (COD), total organic carbon (TOC), UVA 254 and colour, which are indicators of melanoidins occurrence. THP furthermore decreased the stoichiometric NO₃⁻-N production from the PN/A reaction in effluents. The disparity between stoichiometric and measured NO₃⁻ -N in the THP-using plants was explained by the proliferation of denitrifiers. Moreover, denitrification improved the N removal efficiency due to the consumption of the stoichiometrically-produced NO₃⁻ -N. Also, the stoichiometric O₂ consumption increased in the plants using THP, reaching up to 56% of the O₂ used for partial oxidation of TAN. Trace elements analysis revealed that the plants with elevated concentrations of melanoidins in the effluent showed a high percentage of chelated multivalent cations, particularly transition metals such as Fe. Kendall correlation coefficient analysis showed that the chelation of multivalent cations was correlated mainly with colour occurrence in the reject waters. Overall, the results indicated that in PN/A systems using THP-AD increased O₂ consumption and trace elements availability should be considered during the process design.

Full-scale thermal hydrolysis processes (THP) showed an increase in nutrients release and formation of melanoidins, which are considered to negatively impact methanogenesis during mesophilic anaerobic digestion (AD). In this research, fractionation of THP-sludge was performed to elucidate the distribution of nutrients and the formed melanoidins over the liquid and solid sludge matrix. Degradation of the different fractions in subsequent AD was assessed, and the results were compared with non-pre-treated waste activated sludge (WAS). Results showed that the THP-formed soluble melanoidins were partially biodegradable under AD, especially the fraction with molecular weight under 1.1 kDa, which was related to protein-like substances. The use of THP in WAS increased the non-biodegradable soluble chemical oxygen demand (sCOD) after AD, from 1.1% to 4.9% of the total COD. The total ammoniacal nitrogen (TAN) concentration only slightly increased during THP without AD. However, after AD, TAN released was 34% higher in the THP-treated WAS compared to non-treated WAS, i.e., 36.7 ± 0.7 compared to 27.4 ± 0.4 mgTANreleased/gCODsubstrate, respectively. Results from modified specific methanogenic activities (mSMAs) tests showed that the organics solubilised during THP, were not inhibitory for acetotrophic methanogens. However, after AD of THP-treated sludge and WAS, the mSMA showed that all analysed samples presented strong inhibition on methanogenesis due to the presence of TAN and associated free ammonia nitrogen (FAN). In specific methanogenic activities (SMAs) tests with incremental concentration of TAN/FAN and melanoidins, TAN/FAN induced strong inhibition on methanogens, halving the SMA at around 2.5 gTAN/L and 100 mgFAN/L. Conversely, melanoidins did not show inhibition on the methanogens. Our present results revealed that when applying THP-AD in full-scale, the increase in TAN/FAN remarkably had a greater impact on AD than the formation of melanoidins.