Additively manufactured (AM) biodegradable metals with topologically ordered porous structures hold unprecedented promise as potential bone substitutes. The first reports on this type of biomaterials have just recently appeared in the literature. There is, however, no information available in the literature regarding their mechanical performance under cyclic loading or the interactions between biodegradation and cyclic loading. We therefore used selective laser melting (SLM) to fabricate porous magnesium alloy (WE43) scaffolds based on diamond unit cells. The microstructure of the resulting material was examined using electron back-scattered diffraction, scanning transmission electron microscopy, and X-ray diffraction. The fatigue behaviors of the material in air and in revised simulated body fluid (r-SBF) were evaluated and compared. Biodegradation decreased the fatigue strength of the porous material from 30% to 20% of its yield strength. Moreover, cyclic loading significantly increased its biodegradation rate. The mechanistic aspects of how biodegradation and cyclic loading interacted with each other on different scales were revealed as well. On the micro-scale, cracks initiated at biodegradation pits and propagated transgranularly. In addition, dislocations became more tangled after the fatigue tests. On the macro-scale, cracks preferred initiating at the strut junctions where tensile stress concentrations were present, as revealed by the finite element analysis of the porous material under compressive loading. Most of the cracks initiated in the struts were positioned on the periphery of the specimens. Furthermore, the biodegradation pattern was found to be location-dependent with more localized biodegradation occurring in the center of the specimens. Further improvements in the biodegradation-affected fatigue performance of the AM porous Mg alloy may therefore be realized by optimizing both the topological design of the porous structure and the laser-processing parameters that determine the microstructure of the SLM porous material.

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An ideal bone substituting material should be bone-mimicking in terms of mechanical properties, present a precisely controlled and fully interconnected porous structure, and degrade in the human body to allow for full regeneration of large bony defects. However, simultaneously satisfying all these three requirements has so far been highly challenging. Here we present topologically ordered porous magnesium (WE43) scaffolds based on the diamond unit cell that were fabricated by selective laser melting (SLM) and satisfy all the requirements. We studied the in vitro biodegradation behavior (up to 4 weeks), mechanical properties and biocompatibility of the developed scaffolds. The mechanical properties of the AM porous WE43 (E = 700-800 MPa) scaffolds were found to fall into the range of the values reported for trabecular bone even after 4 weeks of biodegradation. Scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), electrochemical tests and μCT revealed a unique biodegradation mechanism that started with uniform corrosion, followed by localized corrosion, particularly in the center of the scaffolds. Biocompatibility tests performed up to 72 h showed level 0 cytotoxicity (according to ISO 10993-5 and -12), except for one time point (i.e., 24 h). Intimate contact between cells (MG-63) and the scaffolds was also observed in SEM images. The study shows for the first time that AM of porous Mg may provide distinct possibilities to adjust biodegradation profile through topological design and open up unprecedented opportunities to develop multifunctional bone substituting materials that mimic bone properties and enable full regeneration of critical-size load-bearing bony defects. Statement of Significance: The ideal biomaterials for bone tissue regeneration should be bone-mimicking in terms of mechanical properties, present a fully interconnected porous structure, and exhibit a specific biodegradation behavior to enable full regeneration of bony defects. Recent advances in additive manufacturing have resulted in biomaterials that satisfy the first two requirements but simultaneously satisfying the third requirement has proven challenging so far. Here we present additively manufactured porous magnesium structures that have the potential to satisfy all above-mentioned requirements. Even after 4 weeks of biodegradation, the mechanical properties of the porous structures were found to be within those reported for native bone. Moreover, our comprehensive electrochemical, mechanical, topological, and biological study revealed a unique biodegradation behavior and the limited cytotoxicity of the developed biomaterials.

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Objective Expansion of autologous chondrocytes is a common step in procedures for cartilage defect repair. Subsequent dedifferentiation can alter cellular response to mechanical loading, having major consequences for the cell's behavior in vivo after reimplantation. Therefore, we examined the response of primary and expanded human articular chondrocytes to mechanical loading. Method Primary and expanded chondrocytes were stretched at either 0.5% or 3.0% at 0.5 Hz, 2 h per day, for 3 days. Gene expression levels of matrix components (aggrecan (AGC1), lubricin (PRG4), collagen type I (COL1), type II (COL2) and type X (COL10)) as well as matrix enzymes (matrix metalloproteinase 1 (MMP1), MMP3, MMP13) and SOX9 were compared to unstretched controls. To evaluate the effect of a chondrogenic environment on cellular response to stretch, redifferentiation medium was used on expanded cells. Results In primary chondrocytes, stretch led to mild decreases in AGC1, COL1 and COL10 gene expression (maximum of 3.8-fold) and an up-regulation of PRG4 (2.0-fold). In expanded chondrocytes, expression was down-regulated for AGC1 (up to 21-fold), PRG4 (up to 5.0-fold), COL1 (10-fold) and COL2 (2.9-fold). Also, expression was up-regulated for MMP1 (20-fold) and MMP3 (up to 4-fold), while MMP13 was down-regulated (2.8-fold). A chondrogenic environment appeared to temper effects of stretch. Discussion Our results show that expansion alters the response of human chondrocytes to stretch. Expanded chondrocytes greatly decrease gene expression of matrix constituents and increase expression of MMPs, whereas primary chondrocytes hardly respond. Our data could be a reference for optimization of cell sources or expansion protocols for reimplanted chondrocytes. Key words: Cell culture; Mechanical loading; Chondrocyte phenotype; Dedifferentiation; Gene expression; Cell deformation; Stretch; Tissue engineering@en