A. Purushothaman Vellayani
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13 records found
1
Sines H2 Hub
A cost perspective of the transmission and storage infrastructure of the Sines green hydrogen hub
Coproduction with Molten Carbonate Fuel Cells
Exploring the feasibility of coproducing hydrogen and electricity from internal reforming molten carbonate fuel cells
The gas quality in a hydrogen distribution grid
Computation of the influences of distribution through the existing grid on the hydrogen quality
This report researches the influences of the distribution of hydrogen through the existing gas grid. There are five sources of contamination: odorant, inward permeation of air through polymer pipelines, particles circulating in the grid, leaks causing an entrance for contaminants and byproducts from hydrogen production technologies. All five sources are considered, but the focus of this report is on inward permeation of air through low pressure polymer pipelines. There are three significant risks which are linked to the permeation of air: feed dilution, explosion risk and damage to fuel cells. Fick’s laws for diffusion were used to create a computation model, from which relationships were found between seven variables and the amount of contamination. Correlations were found between the amount of permeated air and the pipeline material, pressure, inner diameter, wall thickness, flow velocity, temperature and soil type. Pure hydrogen was modelled to be distributed through the low pressure grid at different conditions. After traveling 100 meters through an MDPE pipeline with 26 mm inner diameter and wall thickness of 3 mm at a flow velocity of 1 m/s, 1.4 mg oxygen and 1.9 mg of nitrogen per m3 hydrogen will have diffused into the pipeline. The results have been implemented in a case study in Stad aan ’t Haringvliet in Goeree-Overvlakkee, and the contamination for the farthest distance in the grid was found to be 0.057 ppm oxygen and 0.085 ppm nitrogen at a flow velocity of 1 m/s. Following the research set out above, no issues were found in connecting hydrogen boilers to the existing grid. Low temperature PEM fuel cells are more sensitive to impurities than boilers and some concerns were found under certain specific conditions with exceeding the current hydrogen fuel contamination limit for oxygen stated in ISO 14687-2. After traveling 529 m through MDPE and 5.8 km through HDPE the oxygen limit was exceeded. This is not considered as a constraint for the development of a future hydrogen grid, as this upper limit was set for the fuel requirement of metal hydride storage, and existing hydrogen road vehicles have another means of storage. A positive side effect of the presence of oxygen in the hydrogen feed is that it reacts with carbon monoxide, thereby decreasing fuel cell poisoning effects. Nitrogen contamination of the hydrogen feed can dilute the fuel and only at high concentrations increase fuel cell cathode poisoning caused by carbon monoxide. These high concentrations are not expected to be achieved as a result of inward permeation of nitrogen. Consequently, through the obtained results in this research it is believed that a sufficiently high purity hydrogen can be achieved in the existing distribution grid. ...
This report researches the influences of the distribution of hydrogen through the existing gas grid. There are five sources of contamination: odorant, inward permeation of air through polymer pipelines, particles circulating in the grid, leaks causing an entrance for contaminants and byproducts from hydrogen production technologies. All five sources are considered, but the focus of this report is on inward permeation of air through low pressure polymer pipelines. There are three significant risks which are linked to the permeation of air: feed dilution, explosion risk and damage to fuel cells. Fick’s laws for diffusion were used to create a computation model, from which relationships were found between seven variables and the amount of contamination. Correlations were found between the amount of permeated air and the pipeline material, pressure, inner diameter, wall thickness, flow velocity, temperature and soil type. Pure hydrogen was modelled to be distributed through the low pressure grid at different conditions. After traveling 100 meters through an MDPE pipeline with 26 mm inner diameter and wall thickness of 3 mm at a flow velocity of 1 m/s, 1.4 mg oxygen and 1.9 mg of nitrogen per m3 hydrogen will have diffused into the pipeline. The results have been implemented in a case study in Stad aan ’t Haringvliet in Goeree-Overvlakkee, and the contamination for the farthest distance in the grid was found to be 0.057 ppm oxygen and 0.085 ppm nitrogen at a flow velocity of 1 m/s. Following the research set out above, no issues were found in connecting hydrogen boilers to the existing grid. Low temperature PEM fuel cells are more sensitive to impurities than boilers and some concerns were found under certain specific conditions with exceeding the current hydrogen fuel contamination limit for oxygen stated in ISO 14687-2. After traveling 529 m through MDPE and 5.8 km through HDPE the oxygen limit was exceeded. This is not considered as a constraint for the development of a future hydrogen grid, as this upper limit was set for the fuel requirement of metal hydride storage, and existing hydrogen road vehicles have another means of storage. A positive side effect of the presence of oxygen in the hydrogen feed is that it reacts with carbon monoxide, thereby decreasing fuel cell poisoning effects. Nitrogen contamination of the hydrogen feed can dilute the fuel and only at high concentrations increase fuel cell cathode poisoning caused by carbon monoxide. These high concentrations are not expected to be achieved as a result of inward permeation of nitrogen. Consequently, through the obtained results in this research it is believed that a sufficiently high purity hydrogen can be achieved in the existing distribution grid.
Heat Management of PEM Electrolysis
A study on the potential of excess heat from medium- to large-scale PEM electrolysis and the performance analysis of a dedicated cooling system
Batteryboat
An effective solution to store and transport solar energy
A HVDC submarine power cable between Morocco and the Netherlands is compared in proportion to the costs and distance of the NorNed cable. A HVDC submarine power cable over a distance of 2600 km results in a LCoE of 0.113 e/kWh. Other energy storage systems use a tanker to transport the stored energy. In this thesis liquid hydrogen, ammonia and methanol are analyzed as chemical energy storage systems. Liquid hydrogen is produced by cooling and expanding hydrogen, ammonia is produced by the Haber-Bosch process and methanol is formed by reacting H2 and CO2. Fuel cells are used to convert fuels back into electricity. The most efficient and cost effective solution for chemical energy storage is storing electricity in the form of liquid hydrogen. A round-trip efficiency of 27% with a LCoE of 0.491 e/kWh is obtained in 2015, from the predictions of 2030 a round-trip efficiency of 40% with a LCoE of 0.159 e/kWh is derived. The next concept is based on thermal energy storage with Solar Salt as energy carrier. Solar Salt is heated in the receiver of a solar tower where heat from the sun is concentrated to by heliostats. Hot Solar Salt is transported to the Netherlands by a tanker and a steam cycle is driven utilizing the heat of hot Solar Salt. The energy efficiency obtained from solar irradiation to electricity in the Netherlands is 28%, the output power is only 1% less than the output power should be if the power block was located in Morocco. An electricity price of 0.164 e/kWh is obtained, but if heat is delivered a heat price of 0.069 e/kWh can be realized. The final designed energy storage system combines liquid air with the heat of hot Solar Salt. Liquid air and hot Solar Salt are produced in Morocco and in the Netherlands electricity is produced with high efficiencies due to the large temperature differences. The system described results in a electricity price of 0.108 e/kWh with an energy efficiency of 58.7% from electricity and hot Solar Salt to electricity in the Netherlands.
It is concluded that storing electricity in chemical energy storage via the processes described in this thesis will lead to too high costs to be used as energy storage solution. There are possibilities in direct fuel conversion technologies due to high conversion efficiencies, only developments are still in its experimental phase. The combination of liquid air with Solar Salt complies to the cost requirement, some more research is required on the electricity generation process described, but the concept shows a lot of potential. Finally, heat of Solar Salt can be provided at a price of 0.069 e/kWh, subsidized solar heat is bought by the Dutch government for 0.095 e/kWh. This gives possibilities to effectuate a business case. ...
A HVDC submarine power cable between Morocco and the Netherlands is compared in proportion to the costs and distance of the NorNed cable. A HVDC submarine power cable over a distance of 2600 km results in a LCoE of 0.113 e/kWh. Other energy storage systems use a tanker to transport the stored energy. In this thesis liquid hydrogen, ammonia and methanol are analyzed as chemical energy storage systems. Liquid hydrogen is produced by cooling and expanding hydrogen, ammonia is produced by the Haber-Bosch process and methanol is formed by reacting H2 and CO2. Fuel cells are used to convert fuels back into electricity. The most efficient and cost effective solution for chemical energy storage is storing electricity in the form of liquid hydrogen. A round-trip efficiency of 27% with a LCoE of 0.491 e/kWh is obtained in 2015, from the predictions of 2030 a round-trip efficiency of 40% with a LCoE of 0.159 e/kWh is derived. The next concept is based on thermal energy storage with Solar Salt as energy carrier. Solar Salt is heated in the receiver of a solar tower where heat from the sun is concentrated to by heliostats. Hot Solar Salt is transported to the Netherlands by a tanker and a steam cycle is driven utilizing the heat of hot Solar Salt. The energy efficiency obtained from solar irradiation to electricity in the Netherlands is 28%, the output power is only 1% less than the output power should be if the power block was located in Morocco. An electricity price of 0.164 e/kWh is obtained, but if heat is delivered a heat price of 0.069 e/kWh can be realized. The final designed energy storage system combines liquid air with the heat of hot Solar Salt. Liquid air and hot Solar Salt are produced in Morocco and in the Netherlands electricity is produced with high efficiencies due to the large temperature differences. The system described results in a electricity price of 0.108 e/kWh with an energy efficiency of 58.7% from electricity and hot Solar Salt to electricity in the Netherlands.
It is concluded that storing electricity in chemical energy storage via the processes described in this thesis will lead to too high costs to be used as energy storage solution. There are possibilities in direct fuel conversion technologies due to high conversion efficiencies, only developments are still in its experimental phase. The combination of liquid air with Solar Salt complies to the cost requirement, some more research is required on the electricity generation process described, but the concept shows a lot of potential. Finally, heat of Solar Salt can be provided at a price of 0.069 e/kWh, subsidized solar heat is bought by the Dutch government for 0.095 e/kWh. This gives possibilities to effectuate a business case.
System integration of wind-powered hydrogen refueling station
From national level to a case study
As one of the carbon-free emission transportation method, fuel cell electric vehicles (FCEV) have become a very popular research topic for the recent years. However, as the fuel of FCEV, the hydrogen is usually produced by traditional steam reforming method, which is still not an environmentally friendly process.
This report focuses on the study of infrastructure for hydrogen producing and refueling with zero carbon emission. An on-site water electrolysis hydrogen producing and refueling system powered by wind energy is designed and simulated in this study.
The hydrogen is produced by on-site PEM electrolyzer powered by distributed wind turbine. First of all, the suitable petrol stations for such hydrogen refueling station modification are selected by GIS data analysis in Germany. By applying the constraints for safety and noise consideration, about 500 stations are selected from over 10000 petrol stations in Germany.
Furthermore, the hydrogen producing and refueling system is designed and simulated by MATLAB modelling. The system is composed of five main components: wind turbine, PEM electrolyzer, compressors, storage tank and hydrogen dispenser. The technical and economic details for each of these devices are defined by a series of literature review. Besides, some parameters are from the real commercial products to make the system model more practical.
A case study is built to validate the designed model for a 330kg/day H2 refueling station in Germany based on both current and future scenarios. The results show that more than 170 tons hydrogen can be produced annually. It can cover most of the hydrogen demand for the refueling throughout the year, which eliminates most of the hydrogen delivery cost from the other producer to the refueling station.
In addition, by using the optimal pre-allocation control strategy, the system can become partially stand-alone with the grid. Only the high-pressure compressor system and cooling system for dispenser need energy supply from the grid, which is less than 1% of the system energy consumption. It means no extra grid reinforcement is needed. The wind energy can be used in a very efficient way. More than 95% of wind energy can be used for hydrogen producing while the other 5% supplies for the compressors as the electricity. The sensitivity research is also performed based on the climate data in a different year, which shows the stable operational behavior for the system.
Last but not least, the economic analysis is carried out based on the case study. For the current scenario, the hydrogen production cost of the system is €6.1/kg and the overall dispensing price is €10.9/kg. It is expensive because the distributed wind turbine and on-site PEM electrolyzer are still costly technologies for now.
However, with the R&D progress of these technologies, the production cost and the dispensed hydrogen fuel cost price for the future scenario will reduce to €2.6/kg and €5.1/kg respectively, which makes the hydrogen a very competitive fuel for the vehicles in the future.
A solid oxide fuel cell- sCO2 Brayton cycle hybrid system
System concepts and analysis
The supercritical carbon dioxide (sCO2) Brayton cycle has recently received attention for its potential as a next generation power cycle. It combines the advantages of the steam Rankine cycle and air Brayton cycle. So far, two heat sources are mainly considered for this cycle: Nuclear and concentrated solar power (CSP).
The aim of this study is to investigate the potential of integrating a SOFC with a sCOs Brayton cycle. A thermodynamic model of the SOFC- sCOኼ Brayton cycle hybrid system (SSHS) is developed to explore and analyze different concepts that effect the integration of both systems. Methane is converted to syngas in an indirect internal reforming (IIR) setup. The steam required for this process is either fed by a heat recovery steam generator (HRSG) or supplied by recirculating
anodic exhaust gas. Both options are considered. Recirculating the exhaust of the cathode is another options that is explored and analyzed. Two sCO2 cycle setups are analyzed in combination with the SOFC system: A simple recuperative
cycle and a recompression cycle.
Different setups of the SSHS are compared on efficiency, complexity of the system and size of the exchangers. For comparison, a directly coupled solid oxide fuel cell (SOFC)- GT hybrid system is considered as well.
It is found that the recompression cycle in combination with SOFC system is more efficient than the simple recuperative cycle but significantly increases the complexity of the heat exchanger network, recirculating cathodic air decreases the size of the heat exchangers and increases the efficiency and supplying steam through a HRSG decreases the efficiency. Compared to a directly coupled SOFC-GT system the SSHS is a significantly more complex system. However, it does not require a pressurized SOFC since the sCO2 Brayton cycle is indirectly coupled
to the SOFC. The most efficient setup of the SSHS, combining the recompression cycle with cathode recirculation, has a higher LHV efficiency than the directly coupled SOFC- GT hybrid system, 66.58% over 62.38%. This setup of the SSHS is rather complex though. Other setups of the SSHS show efficiencies similar to that of the directly coupled SOFC- GT hybrid system.
A promising result, but the practical feasibility of the SSHS is something that should be carefullyconsidered in future research and practice. ...
The supercritical carbon dioxide (sCO2) Brayton cycle has recently received attention for its potential as a next generation power cycle. It combines the advantages of the steam Rankine cycle and air Brayton cycle. So far, two heat sources are mainly considered for this cycle: Nuclear and concentrated solar power (CSP).
The aim of this study is to investigate the potential of integrating a SOFC with a sCOs Brayton cycle. A thermodynamic model of the SOFC- sCOኼ Brayton cycle hybrid system (SSHS) is developed to explore and analyze different concepts that effect the integration of both systems. Methane is converted to syngas in an indirect internal reforming (IIR) setup. The steam required for this process is either fed by a heat recovery steam generator (HRSG) or supplied by recirculating
anodic exhaust gas. Both options are considered. Recirculating the exhaust of the cathode is another options that is explored and analyzed. Two sCO2 cycle setups are analyzed in combination with the SOFC system: A simple recuperative
cycle and a recompression cycle.
Different setups of the SSHS are compared on efficiency, complexity of the system and size of the exchangers. For comparison, a directly coupled solid oxide fuel cell (SOFC)- GT hybrid system is considered as well.
It is found that the recompression cycle in combination with SOFC system is more efficient than the simple recuperative cycle but significantly increases the complexity of the heat exchanger network, recirculating cathodic air decreases the size of the heat exchangers and increases the efficiency and supplying steam through a HRSG decreases the efficiency. Compared to a directly coupled SOFC-GT system the SSHS is a significantly more complex system. However, it does not require a pressurized SOFC since the sCO2 Brayton cycle is indirectly coupled
to the SOFC. The most efficient setup of the SSHS, combining the recompression cycle with cathode recirculation, has a higher LHV efficiency than the directly coupled SOFC- GT hybrid system, 66.58% over 62.38%. This setup of the SSHS is rather complex though. Other setups of the SSHS show efficiencies similar to that of the directly coupled SOFC- GT hybrid system.
A promising result, but the practical feasibility of the SSHS is something that should be carefullyconsidered in future research and practice.
Methanol Production from Syngas
Process modelling and design utilising biomass gasification and integrating hydrogen supply
The aim of the developed model was to predict and improve the process for different applications with integrated hydrogen supply from renewable sources. The disadvantage of utilising renewable energy sources for the production of hydrogen is the intermittent supply of electricity for the electrolysis of hydrogen. Therefore the process needs to be able to accommodate different levels of hydrogen production. The first case is the base case without any hydrogen input. It is given a syngas-input and the CO2-removal unit runs at full capacity. Building upon this model, the behaviour of the system for hydrogen supply integration was modelled in the second and third case. The second case introduces additional hydrogen and therefore the CO2-removal unit can be turned down. The third application adds CO2, which was removed in case one, to the system and increases the hydrogen input. The study of these processes shows, that the operating pressure of the methanol reactor unit has a very large influence on the energy requirements of the process but also on the production of methanol. In respect to the power and cooling requirements of the process a low pressure is favoured but much larger quantities of methanol can be produced at higher pressures. With the chosen designs for the cases a respective methanol production of 47.6 t/d, 96.8 t/d and 180.6 t/d is reached. The integration of hydrogen leads to two major concerns for the process. The integration requires much larger equipment due to higher flowrates and the quality of the product decreases as a higher CO2/CO-ratio produces more water. The thesis served its purpose by developing a model of the process which can be further used to optimise the process on a techno-economic level. ...
The aim of the developed model was to predict and improve the process for different applications with integrated hydrogen supply from renewable sources. The disadvantage of utilising renewable energy sources for the production of hydrogen is the intermittent supply of electricity for the electrolysis of hydrogen. Therefore the process needs to be able to accommodate different levels of hydrogen production. The first case is the base case without any hydrogen input. It is given a syngas-input and the CO2-removal unit runs at full capacity. Building upon this model, the behaviour of the system for hydrogen supply integration was modelled in the second and third case. The second case introduces additional hydrogen and therefore the CO2-removal unit can be turned down. The third application adds CO2, which was removed in case one, to the system and increases the hydrogen input. The study of these processes shows, that the operating pressure of the methanol reactor unit has a very large influence on the energy requirements of the process but also on the production of methanol. In respect to the power and cooling requirements of the process a low pressure is favoured but much larger quantities of methanol can be produced at higher pressures. With the chosen designs for the cases a respective methanol production of 47.6 t/d, 96.8 t/d and 180.6 t/d is reached. The integration of hydrogen leads to two major concerns for the process. The integration requires much larger equipment due to higher flowrates and the quality of the product decreases as a higher CO2/CO-ratio produces more water. The thesis served its purpose by developing a model of the process which can be further used to optimise the process on a techno-economic level.
Supercritical water gasification
Decomposition of lipids forming a substantial part of sewage sludge
To design a supercritical water gasification process kinetic models are used. They provide predictions on the decomposition products of the organic components of the biomass during treatment. However, kinetic data on lipids, which can make up to 25% of the organic matter in sewage sludge, are not available yet. This study aims to identify main reaction pathways and corresponding kinetic parameters that describe the decomposition of lipids in supercritical water.
Experiments were performed to provide data of decomposition products yields and find the dominant reaction pathways. Oleic acid was used as a model compound for lipids from sewage sludge. Experiments were conducted in a stainless steel batch reactor which was heated by immersion in a fluidized hot sand bath. Investigated temperatures and residence times were 400, 420, 460 and 520 C and 15, 35 and 65 min, respectively. Oleic acid feed concentration was 10 wt% and a pressure of 25 MPa was applied.
From experimental results the decomposition of oleic acid into aliphatic hydrocarbons and shorter chain fatty acids was identified. With increasing time and temperature these products would either gasify or the aliphatic hydrocarbons would dehydrogenate to cyclic and (poly)-aromatic compounds. A remarkably high selectivity towards the light hydrocarbon gases (C2H6, C2H4, C3H8, C3H6) compared to an earlier study into the decomposition of oleic acid in supercritical water was observed for all temperatures and residence times.
Parameters for a kinetic model, build up from the identified reaction paths, were fitted to the experimental data using Matlab. The Arrhenius equation was used to describe the reaction constants as function of temperature. For the oleic acid decomposition an activation energy of 151 kJ/mol was fitted first with a percentage output variation of 82% between 420 C and 520 C. Parameters for the other reactions were fitted using this activation energy as constraint.
Qualitative trends on the gas and liquid decomposition products distribution over time and temperature were predicted well by the model, but predictions on the quantitative yield of them were concluded to be inaccurate. Largest differences between experimental and model yields were observed for CH4 and the light hydrocarbon gases.
One reason for these model errors is the scarcity of data points in the 0-15 min time-scale, where the process was highest in reactivity. Also some of the reaction pathways in the model might have been oversimplified, neglecting certain dominant decomposition reactions.
...
To design a supercritical water gasification process kinetic models are used. They provide predictions on the decomposition products of the organic components of the biomass during treatment. However, kinetic data on lipids, which can make up to 25% of the organic matter in sewage sludge, are not available yet. This study aims to identify main reaction pathways and corresponding kinetic parameters that describe the decomposition of lipids in supercritical water.
Experiments were performed to provide data of decomposition products yields and find the dominant reaction pathways. Oleic acid was used as a model compound for lipids from sewage sludge. Experiments were conducted in a stainless steel batch reactor which was heated by immersion in a fluidized hot sand bath. Investigated temperatures and residence times were 400, 420, 460 and 520 C and 15, 35 and 65 min, respectively. Oleic acid feed concentration was 10 wt% and a pressure of 25 MPa was applied.
From experimental results the decomposition of oleic acid into aliphatic hydrocarbons and shorter chain fatty acids was identified. With increasing time and temperature these products would either gasify or the aliphatic hydrocarbons would dehydrogenate to cyclic and (poly)-aromatic compounds. A remarkably high selectivity towards the light hydrocarbon gases (C2H6, C2H4, C3H8, C3H6) compared to an earlier study into the decomposition of oleic acid in supercritical water was observed for all temperatures and residence times.
Parameters for a kinetic model, build up from the identified reaction paths, were fitted to the experimental data using Matlab. The Arrhenius equation was used to describe the reaction constants as function of temperature. For the oleic acid decomposition an activation energy of 151 kJ/mol was fitted first with a percentage output variation of 82% between 420 C and 520 C. Parameters for the other reactions were fitted using this activation energy as constraint.
Qualitative trends on the gas and liquid decomposition products distribution over time and temperature were predicted well by the model, but predictions on the quantitative yield of them were concluded to be inaccurate. Largest differences between experimental and model yields were observed for CH4 and the light hydrocarbon gases.
One reason for these model errors is the scarcity of data points in the 0-15 min time-scale, where the process was highest in reactivity. Also some of the reaction pathways in the model might have been oversimplified, neglecting certain dominant decomposition reactions.