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J. Wu

22 records found

Despite growing interest in multi-colour FDM printing, current methods remain limited by hardware complexity, material waste, and the inability to produce smooth gradients. This research investigates a novel method for multi-colour printing using a single nozzle combined with dua ...
This dissertation develops an optimization framework for multi-axis additive manufacturing, with a particular focus on wire arc additive manufacturing (WAAM). It introduces the novel space-time topology optimization approach that integrates structural design and fabrication seque ...
Negative linear compressibility (NLC) describes the relative increase or decrease in a material's linear dimension when subjected to an increase or decrease in external pressure, or a decrease or increase in internal pressure, respectively. This is a rare material property found ...

Multi-axis Wire Arc Additive Manufacturing Using Optimized Fabrication Sequence

Exploring challenges in implementation and experimental validation of fabrication sequence optimization for distortion minimization in multi-axis wire arc additive manufacturing

Wire arc additive manufacturing (WAAM) is attributed to higher material deposition rates and medium to large build volumes. Integration of multi-axis (more than three) material deposition kinematics in WAAM can bring a paradigm shift in the metal additive manufacturing industry. ...

Intentional Aesthetics in 3D Generative Design

An Empirical Study on the Influence of Design Guidelines on Aesthetic Preferences in 3D Generated Shapes

Performance-driven generative design has been commonly used in engineering applications. In addition to performance metrics, aesthetics play an important role in the acceptance of generatively designed forms. When generating these shapes using generative programs, it is not clear ...
Additive Manufacturing (AM) plays a crucial role in the revolution towards Industry 4.0, by enabling the direct translation of digital 3D models into physical objects while reducing process steps and minimizing human intervention. While conventional AM machines are generally limi ...

Computational design of patient-specific orthopedic implants

From micro-architected materials to shape-matching geometry

Background: Despite over a century’s worth of technical improvements, the longterm survivability associated with orthopedic implants continues to fall short. In contrast to earlier designs, implant failure is no longer caused by structural failure of the implant itself. Rather, i ...

Layer thickness control

Improving manufacturability in fabrication sequence optimization for multi-axis additive manufacturing

The use of multi-axis additive manufacturing has enabled the possiblity to fabricate parts using curved layer deposition. Compared to the traditional deposition using planar layers of a fixed thickness, multiaxis additive manufacturing significantly increases the number of possib ...
In the realm of traditional additive manufacturing, design and fabrication sequence planning have historically followed separate tracks. However, recent strides in the field, particularly in the utilization of robotic arms with multiple degrees of freedom, have brought forth a re ...
We explain the design and analysis of a novel voxel design with the goal of reducing assembly time and complexity of the robot-material system. Recent advances in robot-material systems, on the other hand, have focused on mechanical properties, design, and production methods. Mak ...
The principles of repair and maintenance, reuse, and repurposing of products in a circular economy aim at further minimizing the environmental impact during the use of products before being processed for recycling. However, studies on lattice structures in various fields focus on ...
During this project the possibilities of enriching the functionality of an Ankle Foot Orthosis (AFO) by implementing mechanical metamaterials are researched. The project is executed for Buchrnhornen, a company based in Eindhoven which has over 70 years of experience in manufactur ...

Repairability of lattice structure in a circular economy

Mechanical response of 3D printed octet-truss lattice structures under quasi-static loading

Repair and maintenance of products require few resources in a circular economy, minimising the environmental impact of manufacturing and use of products. Although lightweight lattice structures have been widely investigated in various fields owing to their advantages in terms of ...

Interwoven: Designing Biodigital Objects with Plant Roots

Exploring Material Structure and Experience

Interwoven is a textile grown from plant roots, showing the intelligence of plants. It is originally from the attempt of training plant roots to form a manmade pattern since 2015 by visual artist Diana Scherer based in Amsterdam. Due to fragility, it still remains an artistic wor ...

Foxpat

Training simulator for Cementless Oxford Partial Knee Replacement

The learning curve of novice surgeons takes about 25 surgeries to be proficient at the knee replacement procedure. So it is not just enough if we design efficient and more ergonomic surgical tools, it is also important to provide a learning platform for them to get better before ...
We present a novel DC motor driven soft robotic fish and optimization based on experimental, numerical and theoretical investigation into oscillating propulsion for primarily speed and secondarily efficiency. Our system outperforms the previously fastest soft robotic fish Zhong e ...

Hands can

Determining the location and range of motion of digital joints in 3D scans

The versatility of the hands is revealed in its movements, but often not noticed before trauma occurs. Joint range of motion is used as a measure to follow the progress of diseases. A digital workflow for 3D data in medical appliances is envisioned for years.
The aim of this ...

Compatibility in microstructural topology optimization

A physical method for generating connectable microstructures

Microstructural materials with spatially-varying properties, such as trabecular bone tissue, are widely seen in nature. These functionally graded structures possess smoothly changing microscale topologies that enable performance far superior to that of their base material. While ...
This report is the result of an IPD (Integrated Product Design) master thesis at the faculty of industrial design engineering at the TU Delft. The company, for which the project was executed, is mainly focused on manufacturing flight-deck seating for the airline industry (pilot s ...

Localized Tangential Vector Fields for the use in Tangent Vector Field Design

A Vector Field Design Approach with the use of Localized Basis Fields

The use of tangential vector fields and thus the need for designing them has steadily been increasing over the years. In this master thesis, a method is proposed and implemented that defines localized tangential vector fields on a mesh surface, which allows for the designing of v ...