Vasso Reppa
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23 records found
1
Optimization of Truck Loading and Unloading Processes of Weak Heterogeneous Items
A Hybrid Metaheuristic Approach to a Real-World, Highly-Constrained, Large-Scale Container Loading Problem
While the container loading problem has been studied extensively, existing literature predominantly focuses on maximizing theoretical volume utilization. There is a lack of research on applying volume utilization maximization to large-scale, highly constrained real-world scenarios. Furthermore, there is a lack of studies that provide a trade-off between ideal unloading situations and maximal volume utilization. This gap is bridged in this study by tackling a real-world container loading problem faced by a large e-commerce company. This company transports products in trucks between a distribution centre and multiple local depots, where the products are transshipped to delivery vans. This study investigates whether the current loading of the trucks can be optimized, as this now relies on worker experience rather than algorithmic optimization. Consequently, the company achieves low volume utilization due to existing safety measures and loading using clamp trucks. Furthermore, the company experiences a high number of required handling actions at the local depots to transship the products into the delivery vans. To tackle these challenges, the company would like to investigate the effects on volume utilization of increasing the stacking limit from 2 to 3 and replacing the current loading method with a plate loading method. Also, the company would like to see the effect of the multi-drop constraint on volume utilization. This constraint requires that all items destined for the same delivery van be loaded in the same truck (soft) or together as a group in the truck (hard). This will create better unloading situations at the local depots, but reduce volume utilization.
To bridge the gap between theoretical container loading and a large-scale practical case like the one in this study, a hybrid metaheuristic approach was designed. Initially, a Generic Container Loading Model was developed to solve the basic container loading problem. This model used the Randomized Constructive Heuristic and was validated against the BR1-BR7 dataset, achieving competitive volume utilization. Subsequently, the model was extended to the Case Study Model, which incorporated all the safety measures and other constraints of the company. Here, a hybrid method was used that combined the preprocessing of the Randomized Constructive Heuristic with a Biased Random Key Genetic Algorithm to optimize the sequence of the loaded items.
The model was validated using data on shipped company products over an 8-month period, consisting of nearly 1500 trucks and 160,000 products. This validation demonstrated that the model was capable of simulating the loading process at the company. Scenario-based analysis showed that replacing clamp trucks with a plate loading method and increasing the stacking limit from 2 to 3 can reduce the number of trucks required by 20.98%. Consequently, volume utilization increased from an average of 39.67% to 50.24%. Implementing the soft multi-drop constraint leads to an increase of 8.01% in trucks used, corresponding to a volume utilization of 37.60%. For the hard implementation, the increase in used trucks is 16.67%, corresponding to an average volume utilization of 34.72%. Despite these costs to volume utilization, this study found that implementing a plate loading method and increasing the stacking limit can fully neutralize the increases in trucks used and even provide a slight reduction in trucks used, corresponding to a volume utilization of 41.90%.
...
While the container loading problem has been studied extensively, existing literature predominantly focuses on maximizing theoretical volume utilization. There is a lack of research on applying volume utilization maximization to large-scale, highly constrained real-world scenarios. Furthermore, there is a lack of studies that provide a trade-off between ideal unloading situations and maximal volume utilization. This gap is bridged in this study by tackling a real-world container loading problem faced by a large e-commerce company. This company transports products in trucks between a distribution centre and multiple local depots, where the products are transshipped to delivery vans. This study investigates whether the current loading of the trucks can be optimized, as this now relies on worker experience rather than algorithmic optimization. Consequently, the company achieves low volume utilization due to existing safety measures and loading using clamp trucks. Furthermore, the company experiences a high number of required handling actions at the local depots to transship the products into the delivery vans. To tackle these challenges, the company would like to investigate the effects on volume utilization of increasing the stacking limit from 2 to 3 and replacing the current loading method with a plate loading method. Also, the company would like to see the effect of the multi-drop constraint on volume utilization. This constraint requires that all items destined for the same delivery van be loaded in the same truck (soft) or together as a group in the truck (hard). This will create better unloading situations at the local depots, but reduce volume utilization.
To bridge the gap between theoretical container loading and a large-scale practical case like the one in this study, a hybrid metaheuristic approach was designed. Initially, a Generic Container Loading Model was developed to solve the basic container loading problem. This model used the Randomized Constructive Heuristic and was validated against the BR1-BR7 dataset, achieving competitive volume utilization. Subsequently, the model was extended to the Case Study Model, which incorporated all the safety measures and other constraints of the company. Here, a hybrid method was used that combined the preprocessing of the Randomized Constructive Heuristic with a Biased Random Key Genetic Algorithm to optimize the sequence of the loaded items.
The model was validated using data on shipped company products over an 8-month period, consisting of nearly 1500 trucks and 160,000 products. This validation demonstrated that the model was capable of simulating the loading process at the company. Scenario-based analysis showed that replacing clamp trucks with a plate loading method and increasing the stacking limit from 2 to 3 can reduce the number of trucks required by 20.98%. Consequently, volume utilization increased from an average of 39.67% to 50.24%. Implementing the soft multi-drop constraint leads to an increase of 8.01% in trucks used, corresponding to a volume utilization of 37.60%. For the hard implementation, the increase in used trucks is 16.67%, corresponding to an average volume utilization of 34.72%. Despite these costs to volume utilization, this study found that implementing a plate loading method and increasing the stacking limit can fully neutralize the increases in trucks used and even provide a slight reduction in trucks used, corresponding to a volume utilization of 41.90%.
In this thesis, a control-oriented dynamic model of the coupled slew drive, slewing platform, and crane boom is developed using the Euler-Lagrange method, capturing the dominant structural flexibility of the boom while assuming small angular deflections. The model is extended with physically derived disturbance inputs representing first- and second-order wave-induced loading and wind loading, based on representative North Sea sea states. Based on this model, a sliding mode controller is designed, in which the sliding surface is formulated to mitigate both the oscillatory and biased components of the boom motion. The switching control component is derived using a physically motivated bound on the combined offshore disturbances, and the resulting design is validated through a Lyapunov-based stability analysis. The controller is implemented and tuned through a combination of theoretical control authority analysis and systematic simulation-based parameter identification. The resulting design is subsequently validated against a realistic lower-level slew drive motor model in Simulink, confirming that the demanded performance is physically possible within the slew drive motor’s bandwidth, speed and torque limitations.
The proposed sliding mode controller substantially reduces slewing-axis oscillations across all evaluated operating conditions. Under nominal offshore operating conditions, representative of typical sea states encountered during monopile installation, the controller reduces the peak boom tip displacement from 0.65 m in open loop to 0.13 m (80.0%). The RMS displacement is reduced from 0.219 m to 0.045 m (79.5%), while the steady-state bias displacement is reduced by 49.3%. Under harmonic excitation at the boom’s natural frequency, the controller achieves its strongest performance, reducing the peak displacement by 94.9%. In all evaluated scenarios, the slew drive motor tracking ratio remains above the required 95% threshold, confirming that the commanded motor speeds are physically realizable by the existing slew drive.
The controller is benchmarked against an existing pole placement controller developed in collaboration with Huisman Equipment. The comparison shows that the sliding mode controller achieves higher oscillation reduction across all evaluated scenarios and excitation frequencies. Compared with the pole placement controller, the sliding mode controller is especially effective at rejecting bias disturbances. However, the pole placement controller requires less control effort and has a more intuitive tuning process and controller structure. Frequency response and sensitivity analyses for variations in the model parameters show that the sliding mode controller is more robust to bounded disturbances and modelling uncertainties.
These results demonstrate that slewing-axis oscillations during crane boom landing can be substantially and reliably reduced through active slew drive compensation by sliding mode control, offering a viable path toward safer, more reliable, more efficient, and less weather-dependent offshore crane boom landing operations. ...
In this thesis, a control-oriented dynamic model of the coupled slew drive, slewing platform, and crane boom is developed using the Euler-Lagrange method, capturing the dominant structural flexibility of the boom while assuming small angular deflections. The model is extended with physically derived disturbance inputs representing first- and second-order wave-induced loading and wind loading, based on representative North Sea sea states. Based on this model, a sliding mode controller is designed, in which the sliding surface is formulated to mitigate both the oscillatory and biased components of the boom motion. The switching control component is derived using a physically motivated bound on the combined offshore disturbances, and the resulting design is validated through a Lyapunov-based stability analysis. The controller is implemented and tuned through a combination of theoretical control authority analysis and systematic simulation-based parameter identification. The resulting design is subsequently validated against a realistic lower-level slew drive motor model in Simulink, confirming that the demanded performance is physically possible within the slew drive motor’s bandwidth, speed and torque limitations.
The proposed sliding mode controller substantially reduces slewing-axis oscillations across all evaluated operating conditions. Under nominal offshore operating conditions, representative of typical sea states encountered during monopile installation, the controller reduces the peak boom tip displacement from 0.65 m in open loop to 0.13 m (80.0%). The RMS displacement is reduced from 0.219 m to 0.045 m (79.5%), while the steady-state bias displacement is reduced by 49.3%. Under harmonic excitation at the boom’s natural frequency, the controller achieves its strongest performance, reducing the peak displacement by 94.9%. In all evaluated scenarios, the slew drive motor tracking ratio remains above the required 95% threshold, confirming that the commanded motor speeds are physically realizable by the existing slew drive.
The controller is benchmarked against an existing pole placement controller developed in collaboration with Huisman Equipment. The comparison shows that the sliding mode controller achieves higher oscillation reduction across all evaluated scenarios and excitation frequencies. Compared with the pole placement controller, the sliding mode controller is especially effective at rejecting bias disturbances. However, the pole placement controller requires less control effort and has a more intuitive tuning process and controller structure. Frequency response and sensitivity analyses for variations in the model parameters show that the sliding mode controller is more robust to bounded disturbances and modelling uncertainties.
These results demonstrate that slewing-axis oscillations during crane boom landing can be substantially and reliably reduced through active slew drive compensation by sliding mode control, offering a viable path toward safer, more reliable, more efficient, and less weather-dependent offshore crane boom landing operations.
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More specifically, this thesis contributes an integrated framework that includes (a) a robust system identification methodology to obtain vessel maneuvering models for state estimation and prediction, (b) a Nonlinear Model Predictive Control (NMPC)-based control system that computes the vessel's control actions while satisfying the physical and operational constraints of inland waterways, (c) a multiple sensor Fault Detection and Isolation (FDI) scheme that monitors consistency in measurements by employing analytical redundancy relations and (d) a risk mitigation method that provides a fallback control action under complex failures.
Robust system identification for marine surface vessels
Maneuvering models play a central role in model-based control and monitoring system design by providing accurate estimates of the vessel's states and their future predictions. Identifying the parameters of a full-scale vessel from experimental data is particularly challenging due to significant modelling and measurement uncertainties. The first contribution of this thesis is a set-membership method for identifying key parameters of a nonlinear 3-Degrees of Freedom (3-DOF) vessel model that supports robust prediction and control design through a bounded error characterisation of the uncertainties. The identification process involves computing two sets: a Data-driven Parameter Set (DDPS) and a Feasible Parameter Set (FPS), using the system dynamics, uncertainty bounds and input-output measurements. Then, by solving quadratic programs over the FPS, parameter estimates and their uncertainty bounds are obtained. Validation results from full-scale trials demonstrate improved prediction accuracy and reduced computational time. In addition, through sensitivity analysis, the parameters most crucial for identification performance are identified.
Path-following control of inland waterway vessels in confined waterways
Inland waterways are characterised by tight operational and environmental constraints, leading to explicit control design specifications. The model predictive control methodology is adopted, as it naturally integrates multi-variable dynamics, actuators, state, environmental constraints and objectives to optimise performance and control effort. An NMPC path-following control scheme is proposed for Inland Waterway Vessels (IWVs), with the prediction model tailored to the hydrodynamic phenomena in confined waterways, including bank and shallow-water effects. Many challenging scenarios are considered for validating the control scheme through simulations, such as turning at a steep river confluence, sailing a curved river and avoiding a static obstacle. The impact of reduced ship-bank distances, propulsion speeds and river cross-section shapes further provides insights into control performance and design choices. In addition, key performance metrics are proposed to evaluate the controller's performance and quantify path-following accuracy, robustness and safety.
Multiple sensor fault diagnosis of autonomous surface vessels
Autonomous vessels rely on multiple heterogeneous sensors for navigation, motion control and situational awareness. Sensor faults may propagate through measurements to interconnected systems on board, thereby impacting downstream decisions. This thesis proposes a multiple-sensor FDI scheme that exploits Analytical Redundancy Relations (ARRs) derived from the vessel's dynamical model and adaptive thresholds to diagnose sensor faults.
The design methodology adopted in the proposed scheme includes (a) the generation of fault detection residuals having structural sensitivity to one or more sensor faults and (b) the computation of adaptive thresholds used for residual bounding with robustness against environmental and modelling uncertainties. As a result, false alarms can be avoided in the fault detection process. In addition, a combinatorial fault decision logic is designed, enabling the scheme to not only detect fault occurrence but also to determine the compromised sensors. Combined, the structurally sensitive residuals and the decision logic facilitate the isolation of multiple sensor faults. The proposed fault diagnosis scheme is suitable for continuous monitoring of faults during vessel operation, while easily accommodating variations in the vessel's actuator or sensor configurations. Furthermore, by identifying weak fault sensitivity by evaluating residuals with respect to fault magnitudes, improved fault isolation decisions are obtained.
Collision and grounding risk mitigation of inland waterway vessels
Finally, the risk mitigation of autonomous vessels is explored by considering the underlying sub-problems of risk modelling and control. For risk modelling, a Bayesian Belief Network (BBN) is built from hazard analysis results, providing transition probabilities for sequential decision-making. Thereafter, a Partially Observable Markov Decision Process (POMDP) model is designed to represent the vessel's states and provide a suitable higher-level control strategy that ensures the vessel's safety by preventing hazardous situations, such as grounding and collisions. The method is verified through an inland waterway navigation case study, which demonstrates SCS selection reliably during a complex failure scenario.
...
More specifically, this thesis contributes an integrated framework that includes (a) a robust system identification methodology to obtain vessel maneuvering models for state estimation and prediction, (b) a Nonlinear Model Predictive Control (NMPC)-based control system that computes the vessel's control actions while satisfying the physical and operational constraints of inland waterways, (c) a multiple sensor Fault Detection and Isolation (FDI) scheme that monitors consistency in measurements by employing analytical redundancy relations and (d) a risk mitigation method that provides a fallback control action under complex failures.
Robust system identification for marine surface vessels
Maneuvering models play a central role in model-based control and monitoring system design by providing accurate estimates of the vessel's states and their future predictions. Identifying the parameters of a full-scale vessel from experimental data is particularly challenging due to significant modelling and measurement uncertainties. The first contribution of this thesis is a set-membership method for identifying key parameters of a nonlinear 3-Degrees of Freedom (3-DOF) vessel model that supports robust prediction and control design through a bounded error characterisation of the uncertainties. The identification process involves computing two sets: a Data-driven Parameter Set (DDPS) and a Feasible Parameter Set (FPS), using the system dynamics, uncertainty bounds and input-output measurements. Then, by solving quadratic programs over the FPS, parameter estimates and their uncertainty bounds are obtained. Validation results from full-scale trials demonstrate improved prediction accuracy and reduced computational time. In addition, through sensitivity analysis, the parameters most crucial for identification performance are identified.
Path-following control of inland waterway vessels in confined waterways
Inland waterways are characterised by tight operational and environmental constraints, leading to explicit control design specifications. The model predictive control methodology is adopted, as it naturally integrates multi-variable dynamics, actuators, state, environmental constraints and objectives to optimise performance and control effort. An NMPC path-following control scheme is proposed for Inland Waterway Vessels (IWVs), with the prediction model tailored to the hydrodynamic phenomena in confined waterways, including bank and shallow-water effects. Many challenging scenarios are considered for validating the control scheme through simulations, such as turning at a steep river confluence, sailing a curved river and avoiding a static obstacle. The impact of reduced ship-bank distances, propulsion speeds and river cross-section shapes further provides insights into control performance and design choices. In addition, key performance metrics are proposed to evaluate the controller's performance and quantify path-following accuracy, robustness and safety.
Multiple sensor fault diagnosis of autonomous surface vessels
Autonomous vessels rely on multiple heterogeneous sensors for navigation, motion control and situational awareness. Sensor faults may propagate through measurements to interconnected systems on board, thereby impacting downstream decisions. This thesis proposes a multiple-sensor FDI scheme that exploits Analytical Redundancy Relations (ARRs) derived from the vessel's dynamical model and adaptive thresholds to diagnose sensor faults.
The design methodology adopted in the proposed scheme includes (a) the generation of fault detection residuals having structural sensitivity to one or more sensor faults and (b) the computation of adaptive thresholds used for residual bounding with robustness against environmental and modelling uncertainties. As a result, false alarms can be avoided in the fault detection process. In addition, a combinatorial fault decision logic is designed, enabling the scheme to not only detect fault occurrence but also to determine the compromised sensors. Combined, the structurally sensitive residuals and the decision logic facilitate the isolation of multiple sensor faults. The proposed fault diagnosis scheme is suitable for continuous monitoring of faults during vessel operation, while easily accommodating variations in the vessel's actuator or sensor configurations. Furthermore, by identifying weak fault sensitivity by evaluating residuals with respect to fault magnitudes, improved fault isolation decisions are obtained.
Collision and grounding risk mitigation of inland waterway vessels
Finally, the risk mitigation of autonomous vessels is explored by considering the underlying sub-problems of risk modelling and control. For risk modelling, a Bayesian Belief Network (BBN) is built from hazard analysis results, providing transition probabilities for sequential decision-making. Thereafter, a Partially Observable Markov Decision Process (POMDP) model is designed to represent the vessel's states and provide a suitable higher-level control strategy that ensures the vessel's safety by preventing hazardous situations, such as grounding and collisions. The method is verified through an inland waterway navigation case study, which demonstrates SCS selection reliably during a complex failure scenario.
Predicting mooring line forces of large-scale vessels using machine learning
A case study at the Port of Rotterdam
Most existing port infrastructure and mooring equipment were designed for smaller ships, making accurate estimation of mooring line forces increasingly critical.
Metamodels, machine learning models trained on numerically simulated data, offer a promising alternative to traditional, computationally expensive simulation-based methods by enabling rapid predictions with a useful level of accuracy.
This study proposes a metamodeling approach for the numerical Dynamic Mooring Analysis (DMA) to predict mooring line forces from input parameters that describe environmental conditions, mooring systems, and ship characteristics.
The methodology is demonstrated in a case study involving a 333-meter container vessel moored at a berth in the Port of Rotterdam.
A total of 11,520 scenarios were simulated using the DMA model aNySIM and used to train and test two candidate metamodels: Linear Regression (LR) and Multilayer Perceptron (MLP).
After evaluating both models on predictive accuracy, efficiency in terms of prediction speed and development effort, and interpretability, the MLP was selected as the preferred DMA metamodel.
It achieved high predictive performance, with an RMSE of 10 kN and an R2 of 0.996, while offering prediction times measured in microseconds. This is more than seven orders of magnitude faster than the numerical DMA, thereby enabling large-batch predictions.
The metamodel revealed that pretension is clearly the most dominant feature for predicting the mean mooring line force, followed by MBL. For the maximum mooring line force, the most influential features were identified as pretension, windvelocity, and wind direction. ...
Most existing port infrastructure and mooring equipment were designed for smaller ships, making accurate estimation of mooring line forces increasingly critical.
Metamodels, machine learning models trained on numerically simulated data, offer a promising alternative to traditional, computationally expensive simulation-based methods by enabling rapid predictions with a useful level of accuracy.
This study proposes a metamodeling approach for the numerical Dynamic Mooring Analysis (DMA) to predict mooring line forces from input parameters that describe environmental conditions, mooring systems, and ship characteristics.
The methodology is demonstrated in a case study involving a 333-meter container vessel moored at a berth in the Port of Rotterdam.
A total of 11,520 scenarios were simulated using the DMA model aNySIM and used to train and test two candidate metamodels: Linear Regression (LR) and Multilayer Perceptron (MLP).
After evaluating both models on predictive accuracy, efficiency in terms of prediction speed and development effort, and interpretability, the MLP was selected as the preferred DMA metamodel.
It achieved high predictive performance, with an RMSE of 10 kN and an R2 of 0.996, while offering prediction times measured in microseconds. This is more than seven orders of magnitude faster than the numerical DMA, thereby enabling large-batch predictions.
The metamodel revealed that pretension is clearly the most dominant feature for predicting the mean mooring line force, followed by MBL. For the maximum mooring line force, the most influential features were identified as pretension, windvelocity, and wind direction.
A Framework for Machine Integration and Automation for Retrofitted Cable-Laying Vessels
Design and evaluation of a vendor-neutral OPC UA integration framework for coordinating tensioner and carousel automation on retrofitted cable-laying vessels
The research follows a stepwise approach. A literature review first identifies three principal barriers to integration: incompatible communication protocols, intrusive or unreliable sensing and lengthy re-mobilisation after each deck re-layout. From these findings, requirements are derived for an Information and Communication Technology framework that combines robust on-deck tension measurement, modular control logic and real-time data exchange.
A representative case study, consisting of a vertical two-track tensioner and a 375-tonne carousel, is modelled in OrcaFlex and equipped with Proportional-Integral-Derivative controllers. Historical field data are used to tune and verify the model, confirming that simulated tensions, velocities and cable kinematics remain within operational limits.
An OPC Unified Architecture (OPC UA) layer is then integrated as a high-level supervisor to synchronise set points, measurements and alarms. Performance is benchmarked against the verified model using key indicators such as mean-squared error, relative tension error, response time and communication overhead. Results show that OPC UA introduces less than three per cent additional latency and negligible computational load while maintaining co-ordination accuracy under nominal and extreme scenarios. The framework also reduces operator workload from two dedicated operators to one supervisory role and shortens mobilisation time by standardising plug-and-play machine interfaces.
The study demonstrates that retrofitted CLVs can achieve safe, scalable automation through a structured, simulation-verified framework rooted in open standards. The proposed architecture offers a practical pathway towards higher levels of autonomy in offshore cable installation and can be extended to additional machinery or vessel classes with minimal modification. ...
The research follows a stepwise approach. A literature review first identifies three principal barriers to integration: incompatible communication protocols, intrusive or unreliable sensing and lengthy re-mobilisation after each deck re-layout. From these findings, requirements are derived for an Information and Communication Technology framework that combines robust on-deck tension measurement, modular control logic and real-time data exchange.
A representative case study, consisting of a vertical two-track tensioner and a 375-tonne carousel, is modelled in OrcaFlex and equipped with Proportional-Integral-Derivative controllers. Historical field data are used to tune and verify the model, confirming that simulated tensions, velocities and cable kinematics remain within operational limits.
An OPC Unified Architecture (OPC UA) layer is then integrated as a high-level supervisor to synchronise set points, measurements and alarms. Performance is benchmarked against the verified model using key indicators such as mean-squared error, relative tension error, response time and communication overhead. Results show that OPC UA introduces less than three per cent additional latency and negligible computational load while maintaining co-ordination accuracy under nominal and extreme scenarios. The framework also reduces operator workload from two dedicated operators to one supervisory role and shortens mobilisation time by standardising plug-and-play machine interfaces.
The study demonstrates that retrofitted CLVs can achieve safe, scalable automation through a structured, simulation-verified framework rooted in open standards. The proposed architecture offers a practical pathway towards higher levels of autonomy in offshore cable installation and can be extended to additional machinery or vessel classes with minimal modification.
Rule-compliant and Fault-Tolerant Motion Planning
With Application to Autonomous Surface Vehicles
Collision avoidance of autonomous surface vessels considering proactive COLREG compliance
How the concept of the ship domain and arena can be applied in a collision avoidance framework of ASVs
...
The conventional DP system contains a Kalman Filter, to filter out the first-order motions, a P(I)D controller that calculates the demanded forces to keep the vessel in place, and a thruster allocation algorithm that distributes the demanded forces to all the thrusters in an optimized way.
A new design for a DP system with the control point at the gripper position for the Deepwater Construction Vessel (DCV) Aegir is presented and evaluated. Time domain simulations were performed with the Aegir containing its conventional DP system and with the Aegir containing the newly designed DP system. These time domain simulations were performed using Orcaflex, which contains a model of the Aegir. This model of the vessel is connected to an external Python code, that contains the DP system, including a thruster allocation.
As the new DP system at the gripper location has to cope with coupled equations of motion, it is equipped with a new Multiple-Input-Multiple-Output (MIMO) PD controller, that consists of a decoupling module and separate PD controllers for each DOF. To obtain state estimates for the second-order motions at the gripper location, the state estimates calculated by the Kalman Filter are translated to the gripper location.
The effects on DP performance were assessed by evaluating and comparing the motion responses in the horizontal plane and DP footprint at the gripper location of both models. Also, the thruster behavior and energy consumption of both models are compared. This was done for an incoming wave direction of 135 degrees, a peak period (Tp) of 8 seconds, and significant wave heights (Hs) from 1.0 m to 2.0 m with increments of 0.5 m. The wave spectrum used is a JONSWAP spectrum. As recommended by the classification society, three-hour simulations are performed for the so-called 'base case' sea state with Hs = 1.5m. However, due to the extensive simulation time only one-hour simulations were performed for the cases with Hs = 1.0m and 2.0m.
When comparing the motion responses, one of the most remarkable results is an improved yaw response for the gripper control point model in all sea states that are considered in this study. Further on, the motion responses for sway appeared to be bigger for the gripper control point compared to the center control point in Hs = 1.5m and Hs = 1.0 m. However, the differences in sway are observed to be marginal for Hs = 2.0m.
The results show that the DP footprint has slightly improved in the x-direction for the gripper control point model compared to the center control point model for the base case. The same observation is done for Hs = 2.0m, but the differences found between the models in Hs = 1.0m are marginal. Also, the DP footprint was observed to be slightly larger in the y-direction for Hs = 1.0m and Hs = 1.5m for the gripper control point.
The total thrust outputs as delivered by the DP system during the simulations were converted to power, by using the propeller diagrams (for DP-speed state) for the specific types of thrusters the Aegir is equipped with. From these results, it became clear that the gripper point control model consumes less energy in all tested sea states compared center control point model.
From the results presented in this study, it is concluded that the system itself has potential, but no hard conclusions can be drawn for the system in its current form. Problems were observed with the current thruster allocation algorithm from HES, which need to be explored in more detail and resolved. It is recommended to look into developing a stable working thruster allocation algorithm for both control point models, such that more accurate dynamic simulations can be performed and the system can be assessed under more sea states. ...
The conventional DP system contains a Kalman Filter, to filter out the first-order motions, a P(I)D controller that calculates the demanded forces to keep the vessel in place, and a thruster allocation algorithm that distributes the demanded forces to all the thrusters in an optimized way.
A new design for a DP system with the control point at the gripper position for the Deepwater Construction Vessel (DCV) Aegir is presented and evaluated. Time domain simulations were performed with the Aegir containing its conventional DP system and with the Aegir containing the newly designed DP system. These time domain simulations were performed using Orcaflex, which contains a model of the Aegir. This model of the vessel is connected to an external Python code, that contains the DP system, including a thruster allocation.
As the new DP system at the gripper location has to cope with coupled equations of motion, it is equipped with a new Multiple-Input-Multiple-Output (MIMO) PD controller, that consists of a decoupling module and separate PD controllers for each DOF. To obtain state estimates for the second-order motions at the gripper location, the state estimates calculated by the Kalman Filter are translated to the gripper location.
The effects on DP performance were assessed by evaluating and comparing the motion responses in the horizontal plane and DP footprint at the gripper location of both models. Also, the thruster behavior and energy consumption of both models are compared. This was done for an incoming wave direction of 135 degrees, a peak period (Tp) of 8 seconds, and significant wave heights (Hs) from 1.0 m to 2.0 m with increments of 0.5 m. The wave spectrum used is a JONSWAP spectrum. As recommended by the classification society, three-hour simulations are performed for the so-called 'base case' sea state with Hs = 1.5m. However, due to the extensive simulation time only one-hour simulations were performed for the cases with Hs = 1.0m and 2.0m.
When comparing the motion responses, one of the most remarkable results is an improved yaw response for the gripper control point model in all sea states that are considered in this study. Further on, the motion responses for sway appeared to be bigger for the gripper control point compared to the center control point in Hs = 1.5m and Hs = 1.0 m. However, the differences in sway are observed to be marginal for Hs = 2.0m.
The results show that the DP footprint has slightly improved in the x-direction for the gripper control point model compared to the center control point model for the base case. The same observation is done for Hs = 2.0m, but the differences found between the models in Hs = 1.0m are marginal. Also, the DP footprint was observed to be slightly larger in the y-direction for Hs = 1.0m and Hs = 1.5m for the gripper control point.
The total thrust outputs as delivered by the DP system during the simulations were converted to power, by using the propeller diagrams (for DP-speed state) for the specific types of thrusters the Aegir is equipped with. From these results, it became clear that the gripper point control model consumes less energy in all tested sea states compared center control point model.
From the results presented in this study, it is concluded that the system itself has potential, but no hard conclusions can be drawn for the system in its current form. Problems were observed with the current thruster allocation algorithm from HES, which need to be explored in more detail and resolved. It is recommended to look into developing a stable working thruster allocation algorithm for both control point models, such that more accurate dynamic simulations can be performed and the system can be assessed under more sea states.
In the case of conflicts in the timetable, action must be taken to resolve these conflicts in order for train operations to continue. In current Dutch practice, this task resides with train dispatchers. However, it can be difficult for the dispatcher to oversee the situation when multiple trains are involved, and actions taken will have consequences for other trains. This increasingly complex task has resulted in growing interest in so-called Traffic Management Systems (TMS), which are intelligent systems that use conflict resolution algorithms to find solutions to timetable conflicts.
A TMS can be used to support train dispatchers in managing railway traffic. ...
In the case of conflicts in the timetable, action must be taken to resolve these conflicts in order for train operations to continue. In current Dutch practice, this task resides with train dispatchers. However, it can be difficult for the dispatcher to oversee the situation when multiple trains are involved, and actions taken will have consequences for other trains. This increasingly complex task has resulted in growing interest in so-called Traffic Management Systems (TMS), which are intelligent systems that use conflict resolution algorithms to find solutions to timetable conflicts.
A TMS can be used to support train dispatchers in managing railway traffic.
This thesis presents the design methodology of a mission-oriented modular control system for marine power plants. To this end, first power profiles, power plant layouts and control systems of multiple vessels such as tugboats, offshore support vessels, cargo ships and cruise ships are analyzed. By decomposing the power profile in two components, the propulsion and auxiliary power demand, the correlation between the power profile of a vessel and its mission is derived, and an algorithm that computes the power profile using mission and vessel data is proposed. Furthermore, the correlation between the power profile and the layout of the power plant is also investigated, with emphasis on how changes in the power profile result in power plant automation modifications. A modular secondary control level is then designed to cope with the required power plant automation modifications, by combining the Equivalent Consumption Minimization Strategy (ECMS) with Supervisory Switching Control (SSC). In this thesis we consider battery modifications, following the example of Wärtsilä's ZESPacks. Simulation results are used to show the performance of the proposed switching control methodology, in relation to the stability of the components in the power plant after automation modifications occur.
The main contribution of this thesis is the novel approach for the secondary level power plant control system, introducing modularity to the otherwise assumed fixed layout of the power plant. Furthermore, the proposed algorithm can be used to determine the expected power profile for a new mission, to identify required modifications of the power plant equipment.
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This thesis presents the design methodology of a mission-oriented modular control system for marine power plants. To this end, first power profiles, power plant layouts and control systems of multiple vessels such as tugboats, offshore support vessels, cargo ships and cruise ships are analyzed. By decomposing the power profile in two components, the propulsion and auxiliary power demand, the correlation between the power profile of a vessel and its mission is derived, and an algorithm that computes the power profile using mission and vessel data is proposed. Furthermore, the correlation between the power profile and the layout of the power plant is also investigated, with emphasis on how changes in the power profile result in power plant automation modifications. A modular secondary control level is then designed to cope with the required power plant automation modifications, by combining the Equivalent Consumption Minimization Strategy (ECMS) with Supervisory Switching Control (SSC). In this thesis we consider battery modifications, following the example of Wärtsilä's ZESPacks. Simulation results are used to show the performance of the proposed switching control methodology, in relation to the stability of the components in the power plant after automation modifications occur.
The main contribution of this thesis is the novel approach for the secondary level power plant control system, introducing modularity to the otherwise assumed fixed layout of the power plant. Furthermore, the proposed algorithm can be used to determine the expected power profile for a new mission, to identify required modifications of the power plant equipment.
Modelling and Optimal Scheduling of Inland Waterway Transport Systems
A Switching Max-Plus-Linear Systems Approach
A promising approach to scheduling problems is by using Switching Max-Plus-Linear (SMPL) systems. SMPL systems have proven to be effective in various Discrete-Event Systems and transportation networks. Using SMPL models is convenient since non-linear scheduling problems can be described linearly using Max-Plus operators without compromising on the system dynamics. Moreover, as the SMPL systems can be transformed into Mixed-Integer-Linear-Programming (MILP) problems, it is also possible to use fast optimisers for solving the scheduling problems.
This thesis will show how one can describe IWT systems, consisting of; waterways, vessels and locks, as SMPL systems. The optimal schedule for the inland vessels is determined based on multiple input parameters, including waterway network lay-out, the sailing speeds of vessels and arrival deadlines of the vessels. The scheduler will return the individual vessel routing and overall vessel order in the waterway network. This routing and order selection is defined using binary control variables, turning the IWT scheduling problem into a MILP problem, which will allow finding the solution to large scale IWT scheduling problems in a reasonable computation time. Furthermore, this thesis will show how the goal of minimising the cumulative arrival times of all vessels in a network can be achieved. This is done for different types of waterway network cases, for which the results are shown and analysed. ...
A promising approach to scheduling problems is by using Switching Max-Plus-Linear (SMPL) systems. SMPL systems have proven to be effective in various Discrete-Event Systems and transportation networks. Using SMPL models is convenient since non-linear scheduling problems can be described linearly using Max-Plus operators without compromising on the system dynamics. Moreover, as the SMPL systems can be transformed into Mixed-Integer-Linear-Programming (MILP) problems, it is also possible to use fast optimisers for solving the scheduling problems.
This thesis will show how one can describe IWT systems, consisting of; waterways, vessels and locks, as SMPL systems. The optimal schedule for the inland vessels is determined based on multiple input parameters, including waterway network lay-out, the sailing speeds of vessels and arrival deadlines of the vessels. The scheduler will return the individual vessel routing and overall vessel order in the waterway network. This routing and order selection is defined using binary control variables, turning the IWT scheduling problem into a MILP problem, which will allow finding the solution to large scale IWT scheduling problems in a reasonable computation time. Furthermore, this thesis will show how the goal of minimising the cumulative arrival times of all vessels in a network can be achieved. This is done for different types of waterway network cases, for which the results are shown and analysed.