R.R. Negenborn
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88 records found
1
In this thesis, a control-oriented dynamic model of the coupled slew drive, slewing platform, and crane boom is developed using the Euler-Lagrange method, capturing the dominant structural flexibility of the boom while assuming small angular deflections. The model is extended with physically derived disturbance inputs representing first- and second-order wave-induced loading and wind loading, based on representative North Sea sea states. Based on this model, a sliding mode controller is designed, in which the sliding surface is formulated to mitigate both the oscillatory and biased components of the boom motion. The switching control component is derived using a physically motivated bound on the combined offshore disturbances, and the resulting design is validated through a Lyapunov-based stability analysis. The controller is implemented and tuned through a combination of theoretical control authority analysis and systematic simulation-based parameter identification. The resulting design is subsequently validated against a realistic lower-level slew drive motor model in Simulink, confirming that the demanded performance is physically possible within the slew drive motor’s bandwidth, speed and torque limitations.
The proposed sliding mode controller substantially reduces slewing-axis oscillations across all evaluated operating conditions. Under nominal offshore operating conditions, representative of typical sea states encountered during monopile installation, the controller reduces the peak boom tip displacement from 0.65 m in open loop to 0.13 m (80.0%). The RMS displacement is reduced from 0.219 m to 0.045 m (79.5%), while the steady-state bias displacement is reduced by 49.3%. Under harmonic excitation at the boom’s natural frequency, the controller achieves its strongest performance, reducing the peak displacement by 94.9%. In all evaluated scenarios, the slew drive motor tracking ratio remains above the required 95% threshold, confirming that the commanded motor speeds are physically realizable by the existing slew drive.
The controller is benchmarked against an existing pole placement controller developed in collaboration with Huisman Equipment. The comparison shows that the sliding mode controller achieves higher oscillation reduction across all evaluated scenarios and excitation frequencies. Compared with the pole placement controller, the sliding mode controller is especially effective at rejecting bias disturbances. However, the pole placement controller requires less control effort and has a more intuitive tuning process and controller structure. Frequency response and sensitivity analyses for variations in the model parameters show that the sliding mode controller is more robust to bounded disturbances and modelling uncertainties.
These results demonstrate that slewing-axis oscillations during crane boom landing can be substantially and reliably reduced through active slew drive compensation by sliding mode control, offering a viable path toward safer, more reliable, more efficient, and less weather-dependent offshore crane boom landing operations. ...
In this thesis, a control-oriented dynamic model of the coupled slew drive, slewing platform, and crane boom is developed using the Euler-Lagrange method, capturing the dominant structural flexibility of the boom while assuming small angular deflections. The model is extended with physically derived disturbance inputs representing first- and second-order wave-induced loading and wind loading, based on representative North Sea sea states. Based on this model, a sliding mode controller is designed, in which the sliding surface is formulated to mitigate both the oscillatory and biased components of the boom motion. The switching control component is derived using a physically motivated bound on the combined offshore disturbances, and the resulting design is validated through a Lyapunov-based stability analysis. The controller is implemented and tuned through a combination of theoretical control authority analysis and systematic simulation-based parameter identification. The resulting design is subsequently validated against a realistic lower-level slew drive motor model in Simulink, confirming that the demanded performance is physically possible within the slew drive motor’s bandwidth, speed and torque limitations.
The proposed sliding mode controller substantially reduces slewing-axis oscillations across all evaluated operating conditions. Under nominal offshore operating conditions, representative of typical sea states encountered during monopile installation, the controller reduces the peak boom tip displacement from 0.65 m in open loop to 0.13 m (80.0%). The RMS displacement is reduced from 0.219 m to 0.045 m (79.5%), while the steady-state bias displacement is reduced by 49.3%. Under harmonic excitation at the boom’s natural frequency, the controller achieves its strongest performance, reducing the peak displacement by 94.9%. In all evaluated scenarios, the slew drive motor tracking ratio remains above the required 95% threshold, confirming that the commanded motor speeds are physically realizable by the existing slew drive.
The controller is benchmarked against an existing pole placement controller developed in collaboration with Huisman Equipment. The comparison shows that the sliding mode controller achieves higher oscillation reduction across all evaluated scenarios and excitation frequencies. Compared with the pole placement controller, the sliding mode controller is especially effective at rejecting bias disturbances. However, the pole placement controller requires less control effort and has a more intuitive tuning process and controller structure. Frequency response and sensitivity analyses for variations in the model parameters show that the sliding mode controller is more robust to bounded disturbances and modelling uncertainties.
These results demonstrate that slewing-axis oscillations during crane boom landing can be substantially and reliably reduced through active slew drive compensation by sliding mode control, offering a viable path toward safer, more reliable, more efficient, and less weather-dependent offshore crane boom landing operations.
A numerical simulation framework was developed for a model-scale vessel in 3 Degrees of Freedom. The vessel motions in surge, sway and yaw were included, together with a thrust allocation system and an MPC-based controller. Irregular waves were generated using a wave spectrum, while the hydrodynamic wave loads were calculated using Response Amplitude Operators and Quadratic Transfer Functions from Nemoh. First-order wave forces were used to describe the oscillatory wave-frequency excitation. The second-order wave loads were used to determine the mean wave drift force, which was included as predicted disturbance in the wave-aware MPC.
The wave-aware MPC was compared with a baseline MPC without wave prediction. The controller performance was evaluated using Mean Absolute Error, Root Mean Square Error, 95th percentile error and energy consumption. A seed analysis was also performed to investigate the influence of different irregular wave realizations.
The results show that the predicted mean second-order wave force can improve the mean station-keeping offset. In the seed analysis, the mean horizontal offset was reduced by approximately 26\% for the tested moderate and heavier sea states. This shows that the controller is able to use the predicted wave drift force for compensating the slowly varying drift component. However, the total station-keeping performance did not improve robustly. The total RMSE remained almost unchanged in the moderate sea state and became worse in the heavier sea state. The oscillatory part of the motion also increased on average.
It is therefore concluded that predicted wave-induced disturbances can improve Dynamic Positioning performance, but only to a limited and specific extent in the current implementation. The predicted mean wave drift force is useful for reducing the mean offset, but it is not sufficient to improve the complete vessel motion around the reference position. The developed wave-aware MPC should therefore be seen as a promising first step, but not yet as a generally better controller than the baseline MPC. ...
A numerical simulation framework was developed for a model-scale vessel in 3 Degrees of Freedom. The vessel motions in surge, sway and yaw were included, together with a thrust allocation system and an MPC-based controller. Irregular waves were generated using a wave spectrum, while the hydrodynamic wave loads were calculated using Response Amplitude Operators and Quadratic Transfer Functions from Nemoh. First-order wave forces were used to describe the oscillatory wave-frequency excitation. The second-order wave loads were used to determine the mean wave drift force, which was included as predicted disturbance in the wave-aware MPC.
The wave-aware MPC was compared with a baseline MPC without wave prediction. The controller performance was evaluated using Mean Absolute Error, Root Mean Square Error, 95th percentile error and energy consumption. A seed analysis was also performed to investigate the influence of different irregular wave realizations.
The results show that the predicted mean second-order wave force can improve the mean station-keeping offset. In the seed analysis, the mean horizontal offset was reduced by approximately 26\% for the tested moderate and heavier sea states. This shows that the controller is able to use the predicted wave drift force for compensating the slowly varying drift component. However, the total station-keeping performance did not improve robustly. The total RMSE remained almost unchanged in the moderate sea state and became worse in the heavier sea state. The oscillatory part of the motion also increased on average.
It is therefore concluded that predicted wave-induced disturbances can improve Dynamic Positioning performance, but only to a limited and specific extent in the current implementation. The predicted mean wave drift force is useful for reducing the mean offset, but it is not sufficient to improve the complete vessel motion around the reference position. The developed wave-aware MPC should therefore be seen as a promising first step, but not yet as a generally better controller than the baseline MPC.
From Waves to Wellbeing
Predicting Motion Sickness in Offshore Operations
This thesis develops and validates a machine learning model for predicting MSI for CTV crews from sea-state information. The full two-dimensional directional wave energy spectrum is used as the primary environmental input, combined with vessel heading, transit duration, speed, and a vessel identifier. Among seven candidate model families evaluated through repeated cross-validation and multi-criteria decision analysis, Histogram-Based Gradient Boosting (HistGB) emerged as robustly dominant, achieving an RMSE of 3.062% and $R^2 = 0.790$ on a held-out test set covering a full annual cycle. Grouped permutation importance analysis confirms that the model relies on its inputs in a physically defensible way: frequency importance concentrates near the ISO~2631-1 $W_f$ sensitivity peak at 0.16,Hz, while energetically dominant low-frequency swell carries near-zero importance.
Cross-site transfer to a second North Sea offshore wind farm required site-specific retraining but no hyperparameter re-optimization, recovering regression and classification performance comparable to the development site. Operational validation embedded the MSI predictor as a constraint within a conjunctive feasibility framework alongside a physics-based slip probability model. On the 37 days the framework predicted infeasibility but operations proceeded regardless, crews experienced measured MSI significantly above the operational threshold (median 26% versus 13% on model-cleared days; Mann-Whitney $p = 2.01 \times 10^{-15}$), with the minimum recorded MSI exceeding the threshold on 83.8% of those days. Within the studied setting, adding the MSI constraint reduced trip-level accessibility by 8.8 percentage points relative to a safety-only baseline and eliminated 17 full operational days over the 182-day simulation period, while conventional significant wave height criteria overestimated accessibility by 16 percentage points relative to this human-centric reference. These findings demonstrate that a data-driven MSI predictor trained on spectrally resolved metocean input can function as a formally consistent and empirically grounded operational constraint within a broader feasibility framework, capturing a human-centric dimension of workability that is structurally absent from existing planning frameworks.
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This thesis develops and validates a machine learning model for predicting MSI for CTV crews from sea-state information. The full two-dimensional directional wave energy spectrum is used as the primary environmental input, combined with vessel heading, transit duration, speed, and a vessel identifier. Among seven candidate model families evaluated through repeated cross-validation and multi-criteria decision analysis, Histogram-Based Gradient Boosting (HistGB) emerged as robustly dominant, achieving an RMSE of 3.062% and $R^2 = 0.790$ on a held-out test set covering a full annual cycle. Grouped permutation importance analysis confirms that the model relies on its inputs in a physically defensible way: frequency importance concentrates near the ISO~2631-1 $W_f$ sensitivity peak at 0.16,Hz, while energetically dominant low-frequency swell carries near-zero importance.
Cross-site transfer to a second North Sea offshore wind farm required site-specific retraining but no hyperparameter re-optimization, recovering regression and classification performance comparable to the development site. Operational validation embedded the MSI predictor as a constraint within a conjunctive feasibility framework alongside a physics-based slip probability model. On the 37 days the framework predicted infeasibility but operations proceeded regardless, crews experienced measured MSI significantly above the operational threshold (median 26% versus 13% on model-cleared days; Mann-Whitney $p = 2.01 \times 10^{-15}$), with the minimum recorded MSI exceeding the threshold on 83.8% of those days. Within the studied setting, adding the MSI constraint reduced trip-level accessibility by 8.8 percentage points relative to a safety-only baseline and eliminated 17 full operational days over the 182-day simulation period, while conventional significant wave height criteria overestimated accessibility by 16 percentage points relative to this human-centric reference. These findings demonstrate that a data-driven MSI predictor trained on spectrally resolved metocean input can function as a formally consistent and empirically grounded operational constraint within a broader feasibility framework, capturing a human-centric dimension of workability that is structurally absent from existing planning frameworks.
The Impact of Control Architectures on the Performance of Shuttle-Based Storage and Retrieval Systems in Industry 4.0 Environments
A Simulation-Based Evaluation of Hierarchical and Hybrid Control Architectures at Vanderlande Industries
Load Detection and Tracking for offshore Crane Operations
Using a single fixed mounted 3D-LIDAR
A comprehensive review of existing technologies and methodologies for load detection and tracking highlighted the advantages of LiDAR sensors over cameras, radar, and radio-based sensors. Particularly in offshore environments, where visibility is often compromised, LiDAR’s ability to produce high-resolution, three-dimensional point cloud data, coupled with the stability of a fixed-mounted setup, ensures reliable and consistent monitoring of loads during crane operations.
To achieve accurate load detection using a single LiDAR sensor, the study incorporated techniques such as Statistical Outlier Removal (SOR) and voxel grid downsampling for effective data preprocessing. RANSAC and HDBSCAN were employed for robust background removal and clustering, respectively. These methods were seamlessly integrated into the detection architecture, demonstrating reliable performance against key performance indicators (KPIs) and achieving high accuracy under varying conditions.
The research identified suitable motion models for reliably tracking the movement of detected loads, including a constant turn model for horizontal motion and a constant velocity model for vertical motion. These models were integrated with the Unscented Kalman Filter (UKF) for tracking and the Joint Probabilistic Data Association Filter (JPDAF) for data association. Experimental results confirmed the system’s ability to accurately track load positions, maintain precision, and distinguish loads from clutter in dynamic offshore scenarios.
An experimental setup was designed to replicate real-world conditions and collect data to develop and test the proposed LiDAR-based methods. The setup, simulating the operational environment of a vessel-mounted LiDAR system, provided diverse datasets essential for validating the detection and tracking methods. Testing confirmed that the setup effectively replicated offshore conditions, supporting the refinement and evaluation of the system. The developed methods were rigorously evaluated for their accuracy, reliability, and performance in simulated offshore crane operations. The detection system consistently achieved accuracy exceeding 70% in high-performance scenarios, with effective clustering indices surpassing minimum thresholds. Tracking results demonstrated reliable load identification and positional precision, despite minor systematic errors. The methods proved robust and reliable, addressing key challenges in offshore environments.
In conclusion, this study successfully developed and validated a fixed-mounted LiDAR system for load detection and tracking in offshore crane operations. The research provides a practical, technology driven solution to improve safety and efficiency, while future work should explore enhancing the system’s capabilities under adverse weather conditions and integrating additional sensor technologies to further advance situational awareness. ...
A comprehensive review of existing technologies and methodologies for load detection and tracking highlighted the advantages of LiDAR sensors over cameras, radar, and radio-based sensors. Particularly in offshore environments, where visibility is often compromised, LiDAR’s ability to produce high-resolution, three-dimensional point cloud data, coupled with the stability of a fixed-mounted setup, ensures reliable and consistent monitoring of loads during crane operations.
To achieve accurate load detection using a single LiDAR sensor, the study incorporated techniques such as Statistical Outlier Removal (SOR) and voxel grid downsampling for effective data preprocessing. RANSAC and HDBSCAN were employed for robust background removal and clustering, respectively. These methods were seamlessly integrated into the detection architecture, demonstrating reliable performance against key performance indicators (KPIs) and achieving high accuracy under varying conditions.
The research identified suitable motion models for reliably tracking the movement of detected loads, including a constant turn model for horizontal motion and a constant velocity model for vertical motion. These models were integrated with the Unscented Kalman Filter (UKF) for tracking and the Joint Probabilistic Data Association Filter (JPDAF) for data association. Experimental results confirmed the system’s ability to accurately track load positions, maintain precision, and distinguish loads from clutter in dynamic offshore scenarios.
An experimental setup was designed to replicate real-world conditions and collect data to develop and test the proposed LiDAR-based methods. The setup, simulating the operational environment of a vessel-mounted LiDAR system, provided diverse datasets essential for validating the detection and tracking methods. Testing confirmed that the setup effectively replicated offshore conditions, supporting the refinement and evaluation of the system. The developed methods were rigorously evaluated for their accuracy, reliability, and performance in simulated offshore crane operations. The detection system consistently achieved accuracy exceeding 70% in high-performance scenarios, with effective clustering indices surpassing minimum thresholds. Tracking results demonstrated reliable load identification and positional precision, despite minor systematic errors. The methods proved robust and reliable, addressing key challenges in offshore environments.
In conclusion, this study successfully developed and validated a fixed-mounted LiDAR system for load detection and tracking in offshore crane operations. The research provides a practical, technology driven solution to improve safety and efficiency, while future work should explore enhancing the system’s capabilities under adverse weather conditions and integrating additional sensor technologies to further advance situational awareness.
Collision avoidance of autonomous surface vessels considering proactive COLREG compliance
How the concept of the ship domain and arena can be applied in a collision avoidance framework of ASVs
Reducing risk exposure and financing cost by increasing delivery lead time
A Damen Shipyards case study
The core issue addressed is the trade-off between investment risk and customer satisfaction, as the proposed configurations increase delivery lead times. To quantify the costs associated with adapting delivery lead times, a Bill of Materials and Operations (BOMO) is utilised, combining the Bill of Materials (BOM) with the production sequence (Bill of Operations, BOO).
A mathematical algorithm is developed to calculate the financial effects of the configurations based on BOMO data. The model involves a three-step process: importing part data, merging BOM, BOO, supplier, and transport data into a BOMO dataset, and performing value analysis on the BOMO data to quantify risk exposure and financing costs over time.
The study’s findings indicate that while increasing delivery lead times, the MTO configuration significantly reduces the risk exposure and financing costs. The BOMO is a strategic tool for analysing material costs and delivery lead times, providing insights into the financial implications of different production strategies. The research concludes that the MTO configuration is viable for Damen’s tugboat production, balancing risk exposure, financing costs, and delivery lead times. ...
The core issue addressed is the trade-off between investment risk and customer satisfaction, as the proposed configurations increase delivery lead times. To quantify the costs associated with adapting delivery lead times, a Bill of Materials and Operations (BOMO) is utilised, combining the Bill of Materials (BOM) with the production sequence (Bill of Operations, BOO).
A mathematical algorithm is developed to calculate the financial effects of the configurations based on BOMO data. The model involves a three-step process: importing part data, merging BOM, BOO, supplier, and transport data into a BOMO dataset, and performing value analysis on the BOMO data to quantify risk exposure and financing costs over time.
The study’s findings indicate that while increasing delivery lead times, the MTO configuration significantly reduces the risk exposure and financing costs. The BOMO is a strategic tool for analysing material costs and delivery lead times, providing insights into the financial implications of different production strategies. The research concludes that the MTO configuration is viable for Damen’s tugboat production, balancing risk exposure, financing costs, and delivery lead times.
Redesign of the Car Distribution Process: a Dutch case study
A Holistic Approach in a Capacitated Vehicle Routing Problem to Reduce Direct CO2 Emissions in a Truck-Based Car Distribution Process
Design/methodology/approach - The distribution process and model methods are analyzed using a literature study and interviews with experts, resulting in the development of a solution approach. Combined with an extensive field research, a solution approach enables the performance evaluation of the current state, and the policy implications. Future designs are used to validate the solution approach by calculating performance differences in multiple relevant evaluation domains.
Findings - The analysis of the current state has identified critical bottlenecks, leading to the development of two promising policies. The application of a new and validated prioritization strategy and permitting more stops per truck has successfully yielded a significant reduction in CO2 emissions. The performance of the solution approach demonstrates high precision on a small scale and yields results comparable to actual practices on a larger scale, suggesting the approach's effectiveness and potential for future application.
Research limitations/implications - This research provides a new solution approach for evaluating direct CO2 emissions of model different designs of distribution processes. Despite its narrow scope, the transportation sector has a significant environmental footprint, and offers the potential for substantial reductions in emissions. From modeling perspective, further research is suggested in integrating split delivery function without using dummy variables.
Originality/value - This paper contributes by identifying critical gaps in the understanding and implementation of system-wide efficient car distribution processes from distribution hubs to car dealers. It not only addresses potential improvements, but also proved efficiency gains of the system with a new solution approach, using a new combination of a state-of-the-art meta-heuristic and a proven split delivery method applicable for large-scale problems. ...
Design/methodology/approach - The distribution process and model methods are analyzed using a literature study and interviews with experts, resulting in the development of a solution approach. Combined with an extensive field research, a solution approach enables the performance evaluation of the current state, and the policy implications. Future designs are used to validate the solution approach by calculating performance differences in multiple relevant evaluation domains.
Findings - The analysis of the current state has identified critical bottlenecks, leading to the development of two promising policies. The application of a new and validated prioritization strategy and permitting more stops per truck has successfully yielded a significant reduction in CO2 emissions. The performance of the solution approach demonstrates high precision on a small scale and yields results comparable to actual practices on a larger scale, suggesting the approach's effectiveness and potential for future application.
Research limitations/implications - This research provides a new solution approach for evaluating direct CO2 emissions of model different designs of distribution processes. Despite its narrow scope, the transportation sector has a significant environmental footprint, and offers the potential for substantial reductions in emissions. From modeling perspective, further research is suggested in integrating split delivery function without using dummy variables.
Originality/value - This paper contributes by identifying critical gaps in the understanding and implementation of system-wide efficient car distribution processes from distribution hubs to car dealers. It not only addresses potential improvements, but also proved efficiency gains of the system with a new solution approach, using a new combination of a state-of-the-art meta-heuristic and a proven split delivery method applicable for large-scale problems.
Digital twin for dynamic coordination of systems in complex and variable environments
A case study at KLM Engineering & Maintenance
This study considers three refrigeration methods for controlling the pressure level at refuelling stations. These are nitrogen cooling, offload cooling and logistic trailer cooling. The identified key performance indicators that are used to evaluate the develop planning method are: Total Costs, Total Transportation Costs, Total Nitrogen Cooling Costs and Cost per Kilogram. Furthermore, the key constraints and variables for the integrated control of the LNG logistics are identified.
The planning methodology was developed through three steps. First a Full Mixed-Integer Linear Programming (MILP) model was developed. Second, the Full-MILP model was refined to a Simplified MILP model. This Simplified MILP model was improved with the rolling horizon approach and a pre-solve process. The rolling horizon approach divided the planning horizon into smaller manageable time blocks. The pre-solve process identified the critical stations for each day to reduce the number of nodes in the network.
The proposed planning methodology was experimented in the case study that involved a network of 19 refuelling stations in the Netherlands and Belgium. The sensitivity analysis indicated that the model was sensitive to the vehicle capacity. Therefore, the pre-solve process was extended with determining the supply of LNG. The case study results revealed that the model is able to solve a seven-day planning horizon, while maintain the inventory and pressure levels within the specified bounds. However, the model can become computationally complex for days with high number of critical stations and cool vehicles.
This research contributes to inland LNG logistics by addressing the integration of routing, inventory and pressure management. Future studies should focus on a comparative analysis with heuristics, experimenting the feasibility and computational time with soft inventory and pressure bounds, and model a non-linear offload cooling effect to improve the realism of the model.
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This study considers three refrigeration methods for controlling the pressure level at refuelling stations. These are nitrogen cooling, offload cooling and logistic trailer cooling. The identified key performance indicators that are used to evaluate the develop planning method are: Total Costs, Total Transportation Costs, Total Nitrogen Cooling Costs and Cost per Kilogram. Furthermore, the key constraints and variables for the integrated control of the LNG logistics are identified.
The planning methodology was developed through three steps. First a Full Mixed-Integer Linear Programming (MILP) model was developed. Second, the Full-MILP model was refined to a Simplified MILP model. This Simplified MILP model was improved with the rolling horizon approach and a pre-solve process. The rolling horizon approach divided the planning horizon into smaller manageable time blocks. The pre-solve process identified the critical stations for each day to reduce the number of nodes in the network.
The proposed planning methodology was experimented in the case study that involved a network of 19 refuelling stations in the Netherlands and Belgium. The sensitivity analysis indicated that the model was sensitive to the vehicle capacity. Therefore, the pre-solve process was extended with determining the supply of LNG. The case study results revealed that the model is able to solve a seven-day planning horizon, while maintain the inventory and pressure levels within the specified bounds. However, the model can become computationally complex for days with high number of critical stations and cool vehicles.
This research contributes to inland LNG logistics by addressing the integration of routing, inventory and pressure management. Future studies should focus on a comparative analysis with heuristics, experimenting the feasibility and computational time with soft inventory and pressure bounds, and model a non-linear offload cooling effect to improve the realism of the model.