R.R. Negenborn
Please Note
66 records found
1
Dynamic Vessel Speed Optimisation
A discrete-event simulation study on deep-sea container vessels arriving at Rotterdam World Gateway
Most of the existing research focuses either on the berth allocation problem or on vessel speed optimisation. If the two topics are combined, research often focuses on homogeneous vessels or on vessels departing from a fixed point. This thesis focuses on a more realistic scenario: implementing vessel speed optimisation in the berth allocation problem for heterogeneous vessels departing from ports at varying distances from the focal port.
In this model, four different configurations are compared: (1) A baseline configuration, in which vessels sail at their economic speed and are served at the terminal on a first-come, first-served basis, (2) single speed optimisation at departure, where the speed of the vessel is optimised only once at the departure of the previous terminal, (3) re-optimisation at new departures, where the speed of the vessel is optimised, when a new vessel departs which has a smaller remaining distance and (4) global speed optimisation, where the terminal adjusts the velocities for all sailing vessels at time intervals, and new vessel departures.
These configurations are compared in a scenario that represents operations at Rotterdam World Gateway in 2024 and serves as a baseline. Besides the baseline scenario, the global speed optimisation is evaluated in two additional scenarios in which the number of vessels arriving at the port is increased.
The model is evaluated on three KPIs: the departure delay, vessel costs and berth occupancy. The vessel's costs are divided into operating, fuel and waiting costs. Together, the departure delay and costs indicate the vessel's performance. The vessel's performance is indicated both at the system level, as an average over all vessels arriving, and at the individual level, over all vessels that have departed from the same port. The terminal's berth occupancy remains the same within a scenario, but it increases across scenarios as the number of vessels arriving every 2 weeks increases.
The results show that the global speed optimisation strategy reduces the average vessel costs by approximately $30000 per trip when compared to the baseline at scenario 1. The results also indicate that with global speed optimisation, the berth occupancy can increase by up to 2.2%, corresponding to approximately 44,000 additional TEU handled annually, while maintaining lower average vessel costs and comparable departure delays compared to the baseline scenario. Further increases, however, lead to congestion and a decrease in overall vessel performance.
These findings demonstrate that improved coordination between vessels and terminals can improve vessel performance while enabling an increase in berth occupancy and throughput at container terminals. ...
Most of the existing research focuses either on the berth allocation problem or on vessel speed optimisation. If the two topics are combined, research often focuses on homogeneous vessels or on vessels departing from a fixed point. This thesis focuses on a more realistic scenario: implementing vessel speed optimisation in the berth allocation problem for heterogeneous vessels departing from ports at varying distances from the focal port.
In this model, four different configurations are compared: (1) A baseline configuration, in which vessels sail at their economic speed and are served at the terminal on a first-come, first-served basis, (2) single speed optimisation at departure, where the speed of the vessel is optimised only once at the departure of the previous terminal, (3) re-optimisation at new departures, where the speed of the vessel is optimised, when a new vessel departs which has a smaller remaining distance and (4) global speed optimisation, where the terminal adjusts the velocities for all sailing vessels at time intervals, and new vessel departures.
These configurations are compared in a scenario that represents operations at Rotterdam World Gateway in 2024 and serves as a baseline. Besides the baseline scenario, the global speed optimisation is evaluated in two additional scenarios in which the number of vessels arriving at the port is increased.
The model is evaluated on three KPIs: the departure delay, vessel costs and berth occupancy. The vessel's costs are divided into operating, fuel and waiting costs. Together, the departure delay and costs indicate the vessel's performance. The vessel's performance is indicated both at the system level, as an average over all vessels arriving, and at the individual level, over all vessels that have departed from the same port. The terminal's berth occupancy remains the same within a scenario, but it increases across scenarios as the number of vessels arriving every 2 weeks increases.
The results show that the global speed optimisation strategy reduces the average vessel costs by approximately $30000 per trip when compared to the baseline at scenario 1. The results also indicate that with global speed optimisation, the berth occupancy can increase by up to 2.2%, corresponding to approximately 44,000 additional TEU handled annually, while maintaining lower average vessel costs and comparable departure delays compared to the baseline scenario. Further increases, however, lead to congestion and a decrease in overall vessel performance.
These findings demonstrate that improved coordination between vessels and terminals can improve vessel performance while enabling an increase in berth occupancy and throughput at container terminals.
Integrated Scheduling Optimization for Railway Feeder Services in the Port of Rotterdam
A game-theoretic approach to incentivising horizontal cooperation
To achieve these gains, an existing mathematical model is adapted to optimise the schedule for a single railway feeder services operator. A multi-objective function is minimised, to combine orders, reduce locomotive use and improve on time delivery. The model is benchmarked against a greedy algorithm, and structurally outperforms it.
Next, the feeder train services model (FTSM) is then used to investigate cooperative scheduling approaches. Cooperative game theory is used and the FTSM is run with stand-alone and pooled railway operators. For all scenarios tested, cooperating yields benefits, with cost reductions ranging from 25\% to 58\%, compared to stand-alone operation. The stable coalitions presented by this thesis present further gains in network capacity, as the pooled operators occupy less tracks.
This thesis fills the gap of port-specific railway freight transport, for which it both presents a novel mathematical model, and a cooperative strategy. The scenarios tested show benefits for all stakeholders, providing a solid base for further research and implementation. ...
To achieve these gains, an existing mathematical model is adapted to optimise the schedule for a single railway feeder services operator. A multi-objective function is minimised, to combine orders, reduce locomotive use and improve on time delivery. The model is benchmarked against a greedy algorithm, and structurally outperforms it.
Next, the feeder train services model (FTSM) is then used to investigate cooperative scheduling approaches. Cooperative game theory is used and the FTSM is run with stand-alone and pooled railway operators. For all scenarios tested, cooperating yields benefits, with cost reductions ranging from 25\% to 58\%, compared to stand-alone operation. The stable coalitions presented by this thesis present further gains in network capacity, as the pooled operators occupy less tracks.
This thesis fills the gap of port-specific railway freight transport, for which it both presents a novel mathematical model, and a cooperative strategy. The scenarios tested show benefits for all stakeholders, providing a solid base for further research and implementation.
The thesis first reviews cooperative formation control strategies, communication structures, hydrodynamic interaction mechanisms, and formation-resistance characteristics for autonomous surface vessels. Based on this synthesis, a conceptual framework is proposed in which ship-to-ship interactions are not only treated as disturbances to be compensated, but also as predictable physical couplings that can be exploited for energy-aware formation design. An interaction-aware model predictive control framework is then developed for multi-vessel formation tracking. A three-degree-of-freedom vessel model is combined with a data-informed ship-to-ship interaction model, allowing surge, sway, and yaw interaction effects to be incorporated into the prediction and control process. Simulation studies demonstrate that explicitly considering interaction forces improves tracking robustness and provides a more realistic basis for formation control in close-spacing regimes.
Building on this interaction-aware control foundation, the thesis further investigates hydrodynamics-aware formation optimization for reducing fleet-level energy consumption. A hierarchical control architecture is designed, where an upper-level decision layer optimizes formation configuration and reference speed based on interaction-aware energy indicators, while a lower-level model predictive controller tracks the resulting references under vessel dynamics and actuator constraints. Different formation layouts, including tandem, triangular, echelon, and adaptive configurations, are examined to reveal the trade-offs between energy saving, formation tracking accuracy, and stability. The results show that energy-efficient formations are strongly speed- and geometry-dependent, and that favorable hydrodynamic interaction regions can be used to reduce resistance and propulsion demand.
Finally, the thesis extends the framework to route-following operations under environmental disturbances. A leader–follower MPC structure with disturbance estimation is proposed to improve post-turn spacing recovery and maintain interaction-favorable geometries under wind, current, and sea-state-related energy effects. Compared with centralized MPC, the leader–follower formulation keeps the fleet more persistently in energy-saving regimes. In the studied route scenario, the LF-MPC architecture achieves a mission-average energy-consumption index of −4.17%, whereas the centralized MPC case results in a positive average index of +1.28%. These findings indicate that hydrodynamics-aware formation control can provide additional energy-saving potential beyond conventional single-vessel optimization, while preserving formation tracking performance and operational feasibility.
Overall, this thesis contributes a systematic framework for integrating ship-to-ship hydrodynamic interactions into model predictive formation control. It demonstrates that interaction-aware prediction, configuration optimization, and hierarchical control can jointly support energy-efficient, robust, and adaptable multi-vessel operations. The results provide a foundation for future research on scalable distributed control, propulsion-inclusive energy optimization, and real-world deployment of cooperative autonomous vessel formations. ...
The thesis first reviews cooperative formation control strategies, communication structures, hydrodynamic interaction mechanisms, and formation-resistance characteristics for autonomous surface vessels. Based on this synthesis, a conceptual framework is proposed in which ship-to-ship interactions are not only treated as disturbances to be compensated, but also as predictable physical couplings that can be exploited for energy-aware formation design. An interaction-aware model predictive control framework is then developed for multi-vessel formation tracking. A three-degree-of-freedom vessel model is combined with a data-informed ship-to-ship interaction model, allowing surge, sway, and yaw interaction effects to be incorporated into the prediction and control process. Simulation studies demonstrate that explicitly considering interaction forces improves tracking robustness and provides a more realistic basis for formation control in close-spacing regimes.
Building on this interaction-aware control foundation, the thesis further investigates hydrodynamics-aware formation optimization for reducing fleet-level energy consumption. A hierarchical control architecture is designed, where an upper-level decision layer optimizes formation configuration and reference speed based on interaction-aware energy indicators, while a lower-level model predictive controller tracks the resulting references under vessel dynamics and actuator constraints. Different formation layouts, including tandem, triangular, echelon, and adaptive configurations, are examined to reveal the trade-offs between energy saving, formation tracking accuracy, and stability. The results show that energy-efficient formations are strongly speed- and geometry-dependent, and that favorable hydrodynamic interaction regions can be used to reduce resistance and propulsion demand.
Finally, the thesis extends the framework to route-following operations under environmental disturbances. A leader–follower MPC structure with disturbance estimation is proposed to improve post-turn spacing recovery and maintain interaction-favorable geometries under wind, current, and sea-state-related energy effects. Compared with centralized MPC, the leader–follower formulation keeps the fleet more persistently in energy-saving regimes. In the studied route scenario, the LF-MPC architecture achieves a mission-average energy-consumption index of −4.17%, whereas the centralized MPC case results in a positive average index of +1.28%. These findings indicate that hydrodynamics-aware formation control can provide additional energy-saving potential beyond conventional single-vessel optimization, while preserving formation tracking performance and operational feasibility.
Overall, this thesis contributes a systematic framework for integrating ship-to-ship hydrodynamic interactions into model predictive formation control. It demonstrates that interaction-aware prediction, configuration optimization, and hierarchical control can jointly support energy-efficient, robust, and adaptable multi-vessel operations. The results provide a foundation for future research on scalable distributed control, propulsion-inclusive energy optimization, and real-world deployment of cooperative autonomous vessel formations.
More specifically, this thesis contributes an integrated framework that includes (a) a robust system identification methodology to obtain vessel maneuvering models for state estimation and prediction, (b) a Nonlinear Model Predictive Control (NMPC)-based control system that computes the vessel's control actions while satisfying the physical and operational constraints of inland waterways, (c) a multiple sensor Fault Detection and Isolation (FDI) scheme that monitors consistency in measurements by employing analytical redundancy relations and (d) a risk mitigation method that provides a fallback control action under complex failures.
Robust system identification for marine surface vessels
Maneuvering models play a central role in model-based control and monitoring system design by providing accurate estimates of the vessel's states and their future predictions. Identifying the parameters of a full-scale vessel from experimental data is particularly challenging due to significant modelling and measurement uncertainties. The first contribution of this thesis is a set-membership method for identifying key parameters of a nonlinear 3-Degrees of Freedom (3-DOF) vessel model that supports robust prediction and control design through a bounded error characterisation of the uncertainties. The identification process involves computing two sets: a Data-driven Parameter Set (DDPS) and a Feasible Parameter Set (FPS), using the system dynamics, uncertainty bounds and input-output measurements. Then, by solving quadratic programs over the FPS, parameter estimates and their uncertainty bounds are obtained. Validation results from full-scale trials demonstrate improved prediction accuracy and reduced computational time. In addition, through sensitivity analysis, the parameters most crucial for identification performance are identified.
Path-following control of inland waterway vessels in confined waterways
Inland waterways are characterised by tight operational and environmental constraints, leading to explicit control design specifications. The model predictive control methodology is adopted, as it naturally integrates multi-variable dynamics, actuators, state, environmental constraints and objectives to optimise performance and control effort. An NMPC path-following control scheme is proposed for Inland Waterway Vessels (IWVs), with the prediction model tailored to the hydrodynamic phenomena in confined waterways, including bank and shallow-water effects. Many challenging scenarios are considered for validating the control scheme through simulations, such as turning at a steep river confluence, sailing a curved river and avoiding a static obstacle. The impact of reduced ship-bank distances, propulsion speeds and river cross-section shapes further provides insights into control performance and design choices. In addition, key performance metrics are proposed to evaluate the controller's performance and quantify path-following accuracy, robustness and safety.
Multiple sensor fault diagnosis of autonomous surface vessels
Autonomous vessels rely on multiple heterogeneous sensors for navigation, motion control and situational awareness. Sensor faults may propagate through measurements to interconnected systems on board, thereby impacting downstream decisions. This thesis proposes a multiple-sensor FDI scheme that exploits Analytical Redundancy Relations (ARRs) derived from the vessel's dynamical model and adaptive thresholds to diagnose sensor faults.
The design methodology adopted in the proposed scheme includes (a) the generation of fault detection residuals having structural sensitivity to one or more sensor faults and (b) the computation of adaptive thresholds used for residual bounding with robustness against environmental and modelling uncertainties. As a result, false alarms can be avoided in the fault detection process. In addition, a combinatorial fault decision logic is designed, enabling the scheme to not only detect fault occurrence but also to determine the compromised sensors. Combined, the structurally sensitive residuals and the decision logic facilitate the isolation of multiple sensor faults. The proposed fault diagnosis scheme is suitable for continuous monitoring of faults during vessel operation, while easily accommodating variations in the vessel's actuator or sensor configurations. Furthermore, by identifying weak fault sensitivity by evaluating residuals with respect to fault magnitudes, improved fault isolation decisions are obtained.
Collision and grounding risk mitigation of inland waterway vessels
Finally, the risk mitigation of autonomous vessels is explored by considering the underlying sub-problems of risk modelling and control. For risk modelling, a Bayesian Belief Network (BBN) is built from hazard analysis results, providing transition probabilities for sequential decision-making. Thereafter, a Partially Observable Markov Decision Process (POMDP) model is designed to represent the vessel's states and provide a suitable higher-level control strategy that ensures the vessel's safety by preventing hazardous situations, such as grounding and collisions. The method is verified through an inland waterway navigation case study, which demonstrates SCS selection reliably during a complex failure scenario.
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More specifically, this thesis contributes an integrated framework that includes (a) a robust system identification methodology to obtain vessel maneuvering models for state estimation and prediction, (b) a Nonlinear Model Predictive Control (NMPC)-based control system that computes the vessel's control actions while satisfying the physical and operational constraints of inland waterways, (c) a multiple sensor Fault Detection and Isolation (FDI) scheme that monitors consistency in measurements by employing analytical redundancy relations and (d) a risk mitigation method that provides a fallback control action under complex failures.
Robust system identification for marine surface vessels
Maneuvering models play a central role in model-based control and monitoring system design by providing accurate estimates of the vessel's states and their future predictions. Identifying the parameters of a full-scale vessel from experimental data is particularly challenging due to significant modelling and measurement uncertainties. The first contribution of this thesis is a set-membership method for identifying key parameters of a nonlinear 3-Degrees of Freedom (3-DOF) vessel model that supports robust prediction and control design through a bounded error characterisation of the uncertainties. The identification process involves computing two sets: a Data-driven Parameter Set (DDPS) and a Feasible Parameter Set (FPS), using the system dynamics, uncertainty bounds and input-output measurements. Then, by solving quadratic programs over the FPS, parameter estimates and their uncertainty bounds are obtained. Validation results from full-scale trials demonstrate improved prediction accuracy and reduced computational time. In addition, through sensitivity analysis, the parameters most crucial for identification performance are identified.
Path-following control of inland waterway vessels in confined waterways
Inland waterways are characterised by tight operational and environmental constraints, leading to explicit control design specifications. The model predictive control methodology is adopted, as it naturally integrates multi-variable dynamics, actuators, state, environmental constraints and objectives to optimise performance and control effort. An NMPC path-following control scheme is proposed for Inland Waterway Vessels (IWVs), with the prediction model tailored to the hydrodynamic phenomena in confined waterways, including bank and shallow-water effects. Many challenging scenarios are considered for validating the control scheme through simulations, such as turning at a steep river confluence, sailing a curved river and avoiding a static obstacle. The impact of reduced ship-bank distances, propulsion speeds and river cross-section shapes further provides insights into control performance and design choices. In addition, key performance metrics are proposed to evaluate the controller's performance and quantify path-following accuracy, robustness and safety.
Multiple sensor fault diagnosis of autonomous surface vessels
Autonomous vessels rely on multiple heterogeneous sensors for navigation, motion control and situational awareness. Sensor faults may propagate through measurements to interconnected systems on board, thereby impacting downstream decisions. This thesis proposes a multiple-sensor FDI scheme that exploits Analytical Redundancy Relations (ARRs) derived from the vessel's dynamical model and adaptive thresholds to diagnose sensor faults.
The design methodology adopted in the proposed scheme includes (a) the generation of fault detection residuals having structural sensitivity to one or more sensor faults and (b) the computation of adaptive thresholds used for residual bounding with robustness against environmental and modelling uncertainties. As a result, false alarms can be avoided in the fault detection process. In addition, a combinatorial fault decision logic is designed, enabling the scheme to not only detect fault occurrence but also to determine the compromised sensors. Combined, the structurally sensitive residuals and the decision logic facilitate the isolation of multiple sensor faults. The proposed fault diagnosis scheme is suitable for continuous monitoring of faults during vessel operation, while easily accommodating variations in the vessel's actuator or sensor configurations. Furthermore, by identifying weak fault sensitivity by evaluating residuals with respect to fault magnitudes, improved fault isolation decisions are obtained.
Collision and grounding risk mitigation of inland waterway vessels
Finally, the risk mitigation of autonomous vessels is explored by considering the underlying sub-problems of risk modelling and control. For risk modelling, a Bayesian Belief Network (BBN) is built from hazard analysis results, providing transition probabilities for sequential decision-making. Thereafter, a Partially Observable Markov Decision Process (POMDP) model is designed to represent the vessel's states and provide a suitable higher-level control strategy that ensures the vessel's safety by preventing hazardous situations, such as grounding and collisions. The method is verified through an inland waterway navigation case study, which demonstrates SCS selection reliably during a complex failure scenario.
Rule-compliant and Fault-Tolerant Motion Planning
With Application to Autonomous Surface Vehicles
Synchronized Two-Echelon Routing Problems
Exact and Approximate Methods for Multimodal City Logistics
Creating a continuous outbound flow at the flower auction
A case study at Royal FloraHolland Naaldwijk
During a case study at Royal FloraHolland Naaldwijk, the current process of order picking and in-house delivery is investigated to find the main strengths and bottlenecks. This is done physically and with data. From this analysis,
it has been found that the main issues are the spread and share of waiting times in the in-house delivery process and the output of the order-picking process that is too low. To improve the overall process based on the found issues, a calculation model has been built in Python to test possible improvements. It has been found that implementing limited waiting times and other alterations to increase efficiency results in a more reliable and better predictable
process that can be executed with approximately the same number of work hours or slightly more than in the current situation. ...
During a case study at Royal FloraHolland Naaldwijk, the current process of order picking and in-house delivery is investigated to find the main strengths and bottlenecks. This is done physically and with data. From this analysis,
it has been found that the main issues are the spread and share of waiting times in the in-house delivery process and the output of the order-picking process that is too low. To improve the overall process based on the found issues, a calculation model has been built in Python to test possible improvements. It has been found that implementing limited waiting times and other alterations to increase efficiency results in a more reliable and better predictable
process that can be executed with approximately the same number of work hours or slightly more than in the current situation.
Choice-Driven Methods for Decision-Making in Intermodal Transport
Behavioral heterogeneity and supply-demand interactions
The Impact of Load Carrier Types and Staging-Level Designs on Cross-Docking Performance under Uncertainty
A Discrete Event Simulation Study
A Discrete Event Simulation (DES) model is developed to test the effects of staging-level design and load carrier types on the performance of the CDF. The simulation model captures input factors such as truck arrivals, freight levels, and the purity level of cross-docking. The simulation model’s performance is tested for different scenarios, and the effects of different design alternatives are analyzed.
The results demonstrate that two-stage cross-docking with pallets can significantly reduce the total makespan and improve operational efficiency compared to single-stage cross-docking with pallets. The results also show that using roll containers significantly decreases the chance of intra-terminal congestion but also results in longer unloading and reloading times. The research contributes to the understanding of cross-docking operations under uncertainty, stresses the importance of staginglevel
and load carrier type design on CDF performance, and provides insights for logistics companies seeking to optimize their e-commerce supply chains. ...
A Discrete Event Simulation (DES) model is developed to test the effects of staging-level design and load carrier types on the performance of the CDF. The simulation model captures input factors such as truck arrivals, freight levels, and the purity level of cross-docking. The simulation model’s performance is tested for different scenarios, and the effects of different design alternatives are analyzed.
The results demonstrate that two-stage cross-docking with pallets can significantly reduce the total makespan and improve operational efficiency compared to single-stage cross-docking with pallets. The results also show that using roll containers significantly decreases the chance of intra-terminal congestion but also results in longer unloading and reloading times. The research contributes to the understanding of cross-docking operations under uncertainty, stresses the importance of staginglevel
and load carrier type design on CDF performance, and provides insights for logistics companies seeking to optimize their e-commerce supply chains.
The study compares two scenarios: the first follows conventional maintenance practices with primarily corrective actions and minimal preventive maintenance during scheduled production-free weeks; the second scenario integrates the predictive maintenance model to guide both preventive and predictive interventions. Key performance indicators (KPIs) are defined to evaluate the effect of the model on line reliability and maintenance costs. The primary KPI, the Maintenance Downtime Index (MDI), measures the ratio of planned maintenance hours to total downtime hours, reflecting the proportion of downtime that is scheduled versus unplanned. Additional KPIs analyze the distribution of maintenance costs among corrective, preventive, and predictive actions, with higher proportions of predictive maintenance indicating improved reliability.
Results demonstrate significant benefits of using the predictive maintenance model. The MDI shows a reduction of 5% in total downtime hours due to fewer unplanned interruptions and a greater allocation of downtime to planned maintenance activities. Maintenance cost analysis reveals a 53% reduction in total costs when predictive maintenance is applied. Furthermore, the proportion of corrective maintenance costs decreases substantially, confirming that the model effectively shifts maintenance efforts from reactive to proactive interventions. These findings indicate that predictive maintenance enhances both operational reliability and cost efficiency, supporting more informed decision-making by operators and maintenance planners.
The study highlights the importance of integrating condition-based predictive models into production scheduling, even when limited real-time data is available. Synthetic datasets, grounded in historical data and validated assumptions, provide a viable approach to evaluating predictive maintenance strategies and their impact on key operational metrics. By prioritizing predictive interventions over corrective actions, production lines can achieve lower downtime, improved reliability, and reduced maintenance expenditure. The findings offer practical guidance for manufacturing operators seeking to optimize maintenance strategies and support the broader adoption of predictive maintenance in industrial settings. ...
The study compares two scenarios: the first follows conventional maintenance practices with primarily corrective actions and minimal preventive maintenance during scheduled production-free weeks; the second scenario integrates the predictive maintenance model to guide both preventive and predictive interventions. Key performance indicators (KPIs) are defined to evaluate the effect of the model on line reliability and maintenance costs. The primary KPI, the Maintenance Downtime Index (MDI), measures the ratio of planned maintenance hours to total downtime hours, reflecting the proportion of downtime that is scheduled versus unplanned. Additional KPIs analyze the distribution of maintenance costs among corrective, preventive, and predictive actions, with higher proportions of predictive maintenance indicating improved reliability.
Results demonstrate significant benefits of using the predictive maintenance model. The MDI shows a reduction of 5% in total downtime hours due to fewer unplanned interruptions and a greater allocation of downtime to planned maintenance activities. Maintenance cost analysis reveals a 53% reduction in total costs when predictive maintenance is applied. Furthermore, the proportion of corrective maintenance costs decreases substantially, confirming that the model effectively shifts maintenance efforts from reactive to proactive interventions. These findings indicate that predictive maintenance enhances both operational reliability and cost efficiency, supporting more informed decision-making by operators and maintenance planners.
The study highlights the importance of integrating condition-based predictive models into production scheduling, even when limited real-time data is available. Synthetic datasets, grounded in historical data and validated assumptions, provide a viable approach to evaluating predictive maintenance strategies and their impact on key operational metrics. By prioritizing predictive interventions over corrective actions, production lines can achieve lower downtime, improved reliability, and reduced maintenance expenditure. The findings offer practical guidance for manufacturing operators seeking to optimize maintenance strategies and support the broader adoption of predictive maintenance in industrial settings.
...
A Matchmaking System to Enhance the Traceability of RTI Returns
A Case Study at Euro Pool System
The matchmaking system is defined as the framework that ensures matchmaking, which uses a "key" generated by the sender to represent the return package. If the receiver can find the key upon arrival of the return package at the depot, the sender can be identified. Seven matchmaking systems were considered. Five alternatives use unique tray identities as key. One alternative uses the load carrier as key and the last alternative uses the return package identity as key. The validation results show that an "all read" or "reading of all individual trays" is not a requisite for a working matchmaking system. By contrast, as long as a certain ratio of reading at two locations is reached, an all-read scenario can be mimicked. The assessment investigated the instances in which zero mismatch take place. Results show that the higher the data capture capability of both the sender and receiver, the higher the chance a match can take place and the smaller the chance of a mismatch. This thesis creates insights on requirements for enhancing traceability of RTI's in the return chain and developed a matchmaking concept that can address the practical problem of returns without traceability of shop origin. The developed matchmaking concept is the outcome of an analysis of the current state and makes use of data elements that are already being collected in the database, in the case of EPS. The study addresses how collected data can be leveraged for enhanced RTI management in the reverse logistics and may inspire practitioners to face challenges with a similar lean approach. ...
The matchmaking system is defined as the framework that ensures matchmaking, which uses a "key" generated by the sender to represent the return package. If the receiver can find the key upon arrival of the return package at the depot, the sender can be identified. Seven matchmaking systems were considered. Five alternatives use unique tray identities as key. One alternative uses the load carrier as key and the last alternative uses the return package identity as key. The validation results show that an "all read" or "reading of all individual trays" is not a requisite for a working matchmaking system. By contrast, as long as a certain ratio of reading at two locations is reached, an all-read scenario can be mimicked. The assessment investigated the instances in which zero mismatch take place. Results show that the higher the data capture capability of both the sender and receiver, the higher the chance a match can take place and the smaller the chance of a mismatch. This thesis creates insights on requirements for enhancing traceability of RTI's in the return chain and developed a matchmaking concept that can address the practical problem of returns without traceability of shop origin. The developed matchmaking concept is the outcome of an analysis of the current state and makes use of data elements that are already being collected in the database, in the case of EPS. The study addresses how collected data can be leveraged for enhanced RTI management in the reverse logistics and may inspire practitioners to face challenges with a similar lean approach.
In this thesis, various state-of-the-art solutions are considered based on four criteria: Time reduction, motion reduction, initial investment required and power required. Eventually, the quantified criteria and an analytic hierarchy process established that the most promising concept is based on an automated side loader of a garbage truck.
The selected concept is developed based on a design process that focuses on optimized material usage. The geometry is determined according to requirements and forms the starting point of the circular design process. A dynamic analysis is conducted to obtain the dynamic response of the payload and eventually the reduced payload motion. The design cycle is complete after a finite element analysis has been conducted to verify the structural integrity of the model. After more than 20 cycles of the design process, the conceptual model is optimized and over 85% of motion is reduced in the X direction. The payload motion in Y- and Z-direction is 20% and 29% respectively.
The simulation results in this study show that the conceptual model is able to reduce the payload motion during offshore lifting operations whilst staying within the limits set by offshore standards. The motion reduction of the payload creates a safer and more efficient environment to execute offshore lifting operations. ...
In this thesis, various state-of-the-art solutions are considered based on four criteria: Time reduction, motion reduction, initial investment required and power required. Eventually, the quantified criteria and an analytic hierarchy process established that the most promising concept is based on an automated side loader of a garbage truck.
The selected concept is developed based on a design process that focuses on optimized material usage. The geometry is determined according to requirements and forms the starting point of the circular design process. A dynamic analysis is conducted to obtain the dynamic response of the payload and eventually the reduced payload motion. The design cycle is complete after a finite element analysis has been conducted to verify the structural integrity of the model. After more than 20 cycles of the design process, the conceptual model is optimized and over 85% of motion is reduced in the X direction. The payload motion in Y- and Z-direction is 20% and 29% respectively.
The simulation results in this study show that the conceptual model is able to reduce the payload motion during offshore lifting operations whilst staying within the limits set by offshore standards. The motion reduction of the payload creates a safer and more efficient environment to execute offshore lifting operations.
Measuring the environmental performance of the feed production of the livestock industry
Constructing an environmental performance index from an economic perspective
Purpose - The aim of this paper is to propose a method for performance measurement of the livestock feed industry from an environmental and economic perspective. There is a knowledge gap both in the literature and society in the field of performance measurement of the livestock feed industry with environmental concerns. Livestock feed companies need support in the decision-making process to produce environmentally sustainable livestock feed at as low as possible costs.
Design/methodology/approach – An environmental performance index for livestock feed is constructed based on techniques of the min-max transformation, the analytic hierarchy process and simple additive weighting. The verified environmental performance index for livestock feed is brought into practice; different scenarios, which all represent a feed composition, are quantitatively compared to a benchmark feed composition. The environmental performance index is validated with an uncertainty analysis and sensitivity analysis.
Findings – The constructed environmental performance index for livestock feed is assessed by comparing nine scenarios against a benchmark feed composition. The results indicate that the environmental performance index for the livestock feed industry is technically feasible and effective to measure the performance of the livestock feed industry from an environmental and economic perspective.
Research implications – The constructed environmental performance index for
livestock feed can serve as a decision-making tool for livestock feed companies. As a response to climate regulations and a market pull, this paper provides a tool for livestock feed companies to select livestock feed compositions with the best performance based on environmental sustainability and economic performance.
Originality/value – A new performance measurement method is designed for an
environmental performance index for the livestock feed industry. From the literature, environmental sustainability variables are identified. The data on the environmental performance are obtained from a public database as well as a livestock feed company. The created index can contribute to decision-making in the livestock feed industry. ...
Purpose - The aim of this paper is to propose a method for performance measurement of the livestock feed industry from an environmental and economic perspective. There is a knowledge gap both in the literature and society in the field of performance measurement of the livestock feed industry with environmental concerns. Livestock feed companies need support in the decision-making process to produce environmentally sustainable livestock feed at as low as possible costs.
Design/methodology/approach – An environmental performance index for livestock feed is constructed based on techniques of the min-max transformation, the analytic hierarchy process and simple additive weighting. The verified environmental performance index for livestock feed is brought into practice; different scenarios, which all represent a feed composition, are quantitatively compared to a benchmark feed composition. The environmental performance index is validated with an uncertainty analysis and sensitivity analysis.
Findings – The constructed environmental performance index for livestock feed is assessed by comparing nine scenarios against a benchmark feed composition. The results indicate that the environmental performance index for the livestock feed industry is technically feasible and effective to measure the performance of the livestock feed industry from an environmental and economic perspective.
Research implications – The constructed environmental performance index for
livestock feed can serve as a decision-making tool for livestock feed companies. As a response to climate regulations and a market pull, this paper provides a tool for livestock feed companies to select livestock feed compositions with the best performance based on environmental sustainability and economic performance.
Originality/value – A new performance measurement method is designed for an
environmental performance index for the livestock feed industry. From the literature, environmental sustainability variables are identified. The data on the environmental performance are obtained from a public database as well as a livestock feed company. The created index can contribute to decision-making in the livestock feed industry.
Learning-based path planning for automatic guided vehicles in container terminals
A case study at TBA Group