M. Bilow
Please Note
106 records found
1
A Pressing Matter
Waste-based corrugated roofing composite
This research analyzes the feasibility of manufacturing corrugated roofing panels from wood-planer shavings bonded with bio-based and semi-bio-based binders through a compression hot-pressing process. Three binder systems, lignin-phenol-formaldehyde (LPF), soda lignin-based formulations, and Kaumera, were evaluated. Experimental panels were produced at various densities and tested for physical and mechanical properties relevant to roofing applications. The performance of the developed composites was assessed against the structural benchmarks associated with ACC roofing sheets.
The results show that wood-planer shavings can be successfully consolidated into corrugated composite roofing panels using compression hot pressing, with panel density emerging as a major factor influencing performance. Among the binder systems investigated, LPF-based composites demonstrated the most promising overall performance. The study further demonstrates that roofing panels can be produced from minimally processed lignocellulosic waste using a manufacturing approach that is substantially simpler than existing natural-fibre corrugated roofing systems.
The research contributes a new methodology for developing corrugated roofing composites from waste-derived feedstocks and establishes a basis for further development of low-cost, bio-based roofing materials suitable for decentralised and small-scale production contexts.
...
This research analyzes the feasibility of manufacturing corrugated roofing panels from wood-planer shavings bonded with bio-based and semi-bio-based binders through a compression hot-pressing process. Three binder systems, lignin-phenol-formaldehyde (LPF), soda lignin-based formulations, and Kaumera, were evaluated. Experimental panels were produced at various densities and tested for physical and mechanical properties relevant to roofing applications. The performance of the developed composites was assessed against the structural benchmarks associated with ACC roofing sheets.
The results show that wood-planer shavings can be successfully consolidated into corrugated composite roofing panels using compression hot pressing, with panel density emerging as a major factor influencing performance. Among the binder systems investigated, LPF-based composites demonstrated the most promising overall performance. The study further demonstrates that roofing panels can be produced from minimally processed lignocellulosic waste using a manufacturing approach that is substantially simpler than existing natural-fibre corrugated roofing systems.
The research contributes a new methodology for developing corrugated roofing composites from waste-derived feedstocks and establishes a basis for further development of low-cost, bio-based roofing materials suitable for decentralised and small-scale production contexts.
Design and testing of plant-fibre composite profiles for structural façade applications
Material selection, profile design and experimental validation of plant-fibre composites mullions in curtain wall applications
The study aims to determine to what extent plant‑fibre composites can be developed into manufacturable façade profiles that meet the mechanical, environmental, and regulatory requirements of aluminium curtain wall systems. To this end, a structured methodology is adopted, comprising literature review and material selection, definition of performance criteria, iterative experimental manufacturing in three phases, mechanical testing (tension, bending, fastener fixation, thermal expansion), life-cycle assessment, and a basic validation against European curtain wall performance criteria (EN 13830). Cross‑stitched flax fibre in a low‑viscosity epoxy matrix is ultimately selected, and filament wrapping combined with vacuum bagging and oven curing is developed to produce 50 × 100 × 4 mm rectangular hollow profiles.
Results show that the flax‑fibre/epoxy profiles achieve low-to-moderate tensile strengths, stiffness comparable to structural timber, exhibit progressive, damage‑tolerant failure, and attain an embodied carbon of about 12.2 kg CO2‑eq/m, exceeding a 70% reduction relative to conventional aluminium profiles with ≈ 51.1 kg CO2‑eq/m. The profiles satisfy key criteria for wind load resistance and self‑weight but remain limited by lower stiffness than aluminium, unresolved fire performance, uncertain long‑term hygrothermal durability, and thermoset‑driven end‑of‑life constraints.
The report concludes that flax‑fibre/epoxy curtain wall profiles constitute a technically feasible and environmentally promising proof of concept rather than a direct drop‑in replacement for aluminium. It contributes a complete, profile‑scale evaluation framework and a validated manufacturing route, thereby providing a basis for further research on bio‑based façade profiles in the context of low‑carbon and circular construction. ...
The study aims to determine to what extent plant‑fibre composites can be developed into manufacturable façade profiles that meet the mechanical, environmental, and regulatory requirements of aluminium curtain wall systems. To this end, a structured methodology is adopted, comprising literature review and material selection, definition of performance criteria, iterative experimental manufacturing in three phases, mechanical testing (tension, bending, fastener fixation, thermal expansion), life-cycle assessment, and a basic validation against European curtain wall performance criteria (EN 13830). Cross‑stitched flax fibre in a low‑viscosity epoxy matrix is ultimately selected, and filament wrapping combined with vacuum bagging and oven curing is developed to produce 50 × 100 × 4 mm rectangular hollow profiles.
Results show that the flax‑fibre/epoxy profiles achieve low-to-moderate tensile strengths, stiffness comparable to structural timber, exhibit progressive, damage‑tolerant failure, and attain an embodied carbon of about 12.2 kg CO2‑eq/m, exceeding a 70% reduction relative to conventional aluminium profiles with ≈ 51.1 kg CO2‑eq/m. The profiles satisfy key criteria for wind load resistance and self‑weight but remain limited by lower stiffness than aluminium, unresolved fire performance, uncertain long‑term hygrothermal durability, and thermoset‑driven end‑of‑life constraints.
The report concludes that flax‑fibre/epoxy curtain wall profiles constitute a technically feasible and environmentally promising proof of concept rather than a direct drop‑in replacement for aluminium. It contributes a complete, profile‑scale evaluation framework and a validated manufacturing route, thereby providing a basis for further research on bio‑based façade profiles in the context of low‑carbon and circular construction.
BOUW GROND
Towards reproducible compressed earth blocks from Rotterdam excavation soil through material led mix design and the identification of key production parameters influencing mechanical performance
On this basis, controlled mixtures were developed to investigate workability, optimise composition and evaluate the influence of key parameters such as compaction moisture, particle-size distribution and press loads. The study establishes the general suitability of the excavated soil, while identifying main limitations, processing constraints, and the governing parameters for mechanical performance.
...
On this basis, controlled mixtures were developed to investigate workability, optimise composition and evaluate the influence of key parameters such as compaction moisture, particle-size distribution and press loads. The study establishes the general suitability of the excavated soil, while identifying main limitations, processing constraints, and the governing parameters for mechanical performance.
Illuminating marble
Transforming Glass Waste into Resilient, High-Performance and Circular translucent composite facade panels
Through iterative kiln-based prototyping and material characterisation, the study demonstrates that underutilised glass waste streams can be processed into differentiated functional layers. For the foam core, sugar beet factory lime (SBFL) proved to be the most effective waste-derived foaming agent, with an optimum addition of 2.5 wt%. Fluorescent-lamp and PV-glass foams achieved low thermal conductivities of 0.070–0.074 W/mK, indicating that strict glass purity is not essential for thermal-core production. Dense skins were developed as protective and illuminating marble-like layers. Shard-based compositions produced the strongest marble-like appearance and the highest visible-light transmittance, reaching 33.60%. Vertical casting enhanced gravity-driven veining and surface quality, while PV-glass colour variations demonstrated that residual contamination could become an aesthetic design parameter rather than a defect. A user perception study (n = 31) further confirmed the architectural potential of this approach. Although impact testing did not yet validate a façade-ready safety system, it identified promising directions for post-fracture control. Product-scale evaluation showed that the panel can be tuned for different combinations of thermal performance, translucency, weight reduction, and architectural expression.
Overall, this research establishes an initial experimental framework for multi-performance and circular all-glass façade panels. Full-scale safety validation, fabrication reproducibility, and façade integration remain essential future research directions. ...
Through iterative kiln-based prototyping and material characterisation, the study demonstrates that underutilised glass waste streams can be processed into differentiated functional layers. For the foam core, sugar beet factory lime (SBFL) proved to be the most effective waste-derived foaming agent, with an optimum addition of 2.5 wt%. Fluorescent-lamp and PV-glass foams achieved low thermal conductivities of 0.070–0.074 W/mK, indicating that strict glass purity is not essential for thermal-core production. Dense skins were developed as protective and illuminating marble-like layers. Shard-based compositions produced the strongest marble-like appearance and the highest visible-light transmittance, reaching 33.60%. Vertical casting enhanced gravity-driven veining and surface quality, while PV-glass colour variations demonstrated that residual contamination could become an aesthetic design parameter rather than a defect. A user perception study (n = 31) further confirmed the architectural potential of this approach. Although impact testing did not yet validate a façade-ready safety system, it identified promising directions for post-fracture control. Product-scale evaluation showed that the panel can be tuned for different combinations of thermal performance, translucency, weight reduction, and architectural expression.
Overall, this research establishes an initial experimental framework for multi-performance and circular all-glass façade panels. Full-scale safety validation, fabrication reproducibility, and façade integration remain essential future research directions.
Uni.conn
Fully Demountable glass connection for large-scale structural applications
The proposed system, uni.conn, introduces a mechanically controlled interlocking connection that meets the required structural performance benchmarks while allowing the connection to be attached, repositioned, and removed without permanently modifying the glass panel. The system consists of three components: a glass module with a modified rebated edge profile, a three-part mechanical insert comprising a pin, link and sleeve, and a gasket that acts as the load-transferring interface between the insert and the glass. The interlocking and separation of the pin and link is controlled by an external magnetic field, enabling disassembly without mechanical intervention at the connection itself. The structural behaviour of the system is investigated through load path analysis and finite element analysis at a product level using ANSYS Workbench.
The results demonstrate that uni.conn enables glass panels to be reused across different structural configurations without being constrained by specific connection locations or damage upon disassembly. While developed at concept level, the findings contribute to the broader effort of improving circular practice in the glass industry. ...
The proposed system, uni.conn, introduces a mechanically controlled interlocking connection that meets the required structural performance benchmarks while allowing the connection to be attached, repositioned, and removed without permanently modifying the glass panel. The system consists of three components: a glass module with a modified rebated edge profile, a three-part mechanical insert comprising a pin, link and sleeve, and a gasket that acts as the load-transferring interface between the insert and the glass. The interlocking and separation of the pin and link is controlled by an external magnetic field, enabling disassembly without mechanical intervention at the connection itself. The structural behaviour of the system is investigated through load path analysis and finite element analysis at a product level using ANSYS Workbench.
The results demonstrate that uni.conn enables glass panels to be reused across different structural configurations without being constrained by specific connection locations or damage upon disassembly. While developed at concept level, the findings contribute to the broader effort of improving circular practice in the glass industry.
Designing on the Edge
A design study of the edge seal component to extend the service life and improve circularity of insulated glass units
This research address the gap between thermal performance optimisation and the need for edge seal systems that simultaneously extend service life and support circular design strategies. Therefore, the objective of this master’s thesis is to redesign the edge seal component of insulated glass units (IGUs) through material innovation and research-informeddesign, to enhance durability and enable circularity, while maintaining the required performance of IGUs and ensuring compatibility with standard façade systems.
Through literature-based exploration and systematic evaluation of the current-state-of the-art and its limitations and by looking into the requirements and regulations according to the literature and the NEN norms and standards, a list of design criteria, to which a redesign of the IGU edge seal component should comply, was formed. These criteria included thermal, mechanical, moisture and gas resistance requirements, as well as additional criteria related to durability, demountability, contamination, and circularity. The analyses demonstrate that the spacer and sealant components require fundamentally different material properties and therefore cannot be effectively replaced by a single material category. Material screening using the Granta EduPack database software combined with technical innovative literature-based connection research demonstrated that the most promising redesign strategy for the IGU edge seal system consists of combining a heat-bonded glass spacer connection with a flexible and preferably thermally debondable polymer-based sealant system. Experimental investigations demonstrated that glass fusion can create a durable and contamination-free connection. In addition, a thermally debondable connection using PETG showed potential as a reversible sealing strategy.
The resulting hybrid edge seal concept was evaluated against predefined design criteria. The results indicate that the concept can provide high thermal insulation, mechanical stability, environmental resistance, and air- and watertightness while significantly improving circularity. By limiting contamination to a single removable side and enabling future disassembly, the design facilitates reuse, remanufacturing, and high-quality recycling of glass panes. Furthermore, the replacement of conventional metal spacers reduces thermal bridging and contributes to improved thermal performance. Although the concept remains at a proof-of-concept stage and requires further validation through accelerated ageing, durability testing, and full-scale prototyping, the findings demonstrate the potential of redesigning the IGU edge seal as a strategy to simultaneously improve durability and circularity. The research contributes to the growing field of circular façade design by shifting the focus from end-of-life management towards design-level interventions that address the root causes of premature IGU replacement. Demonstrating how material innovation and research informed design can support the development of durable and more circular glazing systems. ...
This research address the gap between thermal performance optimisation and the need for edge seal systems that simultaneously extend service life and support circular design strategies. Therefore, the objective of this master’s thesis is to redesign the edge seal component of insulated glass units (IGUs) through material innovation and research-informeddesign, to enhance durability and enable circularity, while maintaining the required performance of IGUs and ensuring compatibility with standard façade systems.
Through literature-based exploration and systematic evaluation of the current-state-of the-art and its limitations and by looking into the requirements and regulations according to the literature and the NEN norms and standards, a list of design criteria, to which a redesign of the IGU edge seal component should comply, was formed. These criteria included thermal, mechanical, moisture and gas resistance requirements, as well as additional criteria related to durability, demountability, contamination, and circularity. The analyses demonstrate that the spacer and sealant components require fundamentally different material properties and therefore cannot be effectively replaced by a single material category. Material screening using the Granta EduPack database software combined with technical innovative literature-based connection research demonstrated that the most promising redesign strategy for the IGU edge seal system consists of combining a heat-bonded glass spacer connection with a flexible and preferably thermally debondable polymer-based sealant system. Experimental investigations demonstrated that glass fusion can create a durable and contamination-free connection. In addition, a thermally debondable connection using PETG showed potential as a reversible sealing strategy.
The resulting hybrid edge seal concept was evaluated against predefined design criteria. The results indicate that the concept can provide high thermal insulation, mechanical stability, environmental resistance, and air- and watertightness while significantly improving circularity. By limiting contamination to a single removable side and enabling future disassembly, the design facilitates reuse, remanufacturing, and high-quality recycling of glass panes. Furthermore, the replacement of conventional metal spacers reduces thermal bridging and contributes to improved thermal performance. Although the concept remains at a proof-of-concept stage and requires further validation through accelerated ageing, durability testing, and full-scale prototyping, the findings demonstrate the potential of redesigning the IGU edge seal as a strategy to simultaneously improve durability and circularity. The research contributes to the growing field of circular façade design by shifting the focus from end-of-life management towards design-level interventions that address the root causes of premature IGU replacement. Demonstrating how material innovation and research informed design can support the development of durable and more circular glazing systems.
Welded Wood
Assessing Hot Pressure Welding as a Viable Alternative to Synthetic Adhesives in Engineered Wood Products
Beyond the Bond
Optimizing the Material and Geometric Performance of Additively Manufactured Polymer Interlocking Interlayers to Enable Reversible, Structural Cast-Glass Assemblies
The study followed an iterative research-through-design methodology combining literature review, material screening, geometric development, vault-scale design application, mechanical validation, and demountability testing. Six FDM polymers were directly printed onto glass to evaluate adhesion reliability, thermal behaviour, and substrate recovery. Simultaneously, interlocking typologies were evaluated to define a printable hybrid geometry. For mechanical validation, the three most promising materials were combined with four variants of the developed hybrid interlocking typology, resulting in twelve glass–interlayer–glass specimens tested under combined normal and shear loading.
The material experiments identified reinforced PET-based polymers as the most viable direction, with PETG-CF providing the most favourable balance between adhesion, dimensional stability, print quality, and damage limitation. The final geometry combined distributed surface-based engagement with a removable-key locking mechanism, transferring shear forces through mechanical interlocking rather than permanent bonding. The demountable vault case study established a design shear demand of 1.10 kN per full interlayer. PETG-CF specimens significantly exceeded this demand; the two final geometries both showed utilisation factors below 0.19, with one providing the highest mechanical performance and the other offering the best balance between shear capacity, non-destructive removal, and material recovery.
This research demonstrates that a directly printed, mechanically interlocking polymer interlayer can provide a structurally effective and reversible connection strategy for planar cast-glass components. Thereby, it advances cast-glass construction beyond permanent bonding towards a validated proof-of-concept for adaptable, demountable, and circular structural glass assemblies. ...
The study followed an iterative research-through-design methodology combining literature review, material screening, geometric development, vault-scale design application, mechanical validation, and demountability testing. Six FDM polymers were directly printed onto glass to evaluate adhesion reliability, thermal behaviour, and substrate recovery. Simultaneously, interlocking typologies were evaluated to define a printable hybrid geometry. For mechanical validation, the three most promising materials were combined with four variants of the developed hybrid interlocking typology, resulting in twelve glass–interlayer–glass specimens tested under combined normal and shear loading.
The material experiments identified reinforced PET-based polymers as the most viable direction, with PETG-CF providing the most favourable balance between adhesion, dimensional stability, print quality, and damage limitation. The final geometry combined distributed surface-based engagement with a removable-key locking mechanism, transferring shear forces through mechanical interlocking rather than permanent bonding. The demountable vault case study established a design shear demand of 1.10 kN per full interlayer. PETG-CF specimens significantly exceeded this demand; the two final geometries both showed utilisation factors below 0.19, with one providing the highest mechanical performance and the other offering the best balance between shear capacity, non-destructive removal, and material recovery.
This research demonstrates that a directly printed, mechanically interlocking polymer interlayer can provide a structurally effective and reversible connection strategy for planar cast-glass components. Thereby, it advances cast-glass construction beyond permanent bonding towards a validated proof-of-concept for adaptable, demountable, and circular structural glass assemblies.
Ôde à la Mer
Biorock as a building tool for future-proof architecture contributing to its ecosystem
In this project, material became the central piece of that puzzle. Biorock, an innovative material with potential applications in the construction sector, formed the starting point of both the research and the architectural design. Produced through an electrochemical process in seawater, Biorock grows a layer of calcium carbonate on a lightweight steel structure using only a small electrical current. Its minimal demand for energy and raw materials makes it a promising material for more sustainable forms of construction.
The research combined theoretical and experimental approaches. The theoretical investigation focused on understanding the material’s growth process, properties, and potential through knowledge from various fields, including chemical engineering, civil engineering, and marine biology. The experimental research explored how this understanding could be translated into architectural applications and detailing.
Beyond bringing together different areas of expertise, Biorock also offered the opportunity to connect two worlds: human and marine environments. The project therefore expands the definition of the architectural user, considering not only people but also surrounding ecosystems. The resulting design focuses on coastal and marine environments, proposing a marine education and research centre that raises public awareness of these ecosystems while actively contributing to their restoration and protection.
Ôde à la mer demonstrates the potential of Biorock as a starting point for future-proof architecture. By integrating ecological processes into the built environment, the project tries to bridge the gap between human and marine ecosystems and explore new ways of designing with, rather than against, nature.
...
In this project, material became the central piece of that puzzle. Biorock, an innovative material with potential applications in the construction sector, formed the starting point of both the research and the architectural design. Produced through an electrochemical process in seawater, Biorock grows a layer of calcium carbonate on a lightweight steel structure using only a small electrical current. Its minimal demand for energy and raw materials makes it a promising material for more sustainable forms of construction.
The research combined theoretical and experimental approaches. The theoretical investigation focused on understanding the material’s growth process, properties, and potential through knowledge from various fields, including chemical engineering, civil engineering, and marine biology. The experimental research explored how this understanding could be translated into architectural applications and detailing.
Beyond bringing together different areas of expertise, Biorock also offered the opportunity to connect two worlds: human and marine environments. The project therefore expands the definition of the architectural user, considering not only people but also surrounding ecosystems. The resulting design focuses on coastal and marine environments, proposing a marine education and research centre that raises public awareness of these ecosystems while actively contributing to their restoration and protection.
Ôde à la mer demonstrates the potential of Biorock as a starting point for future-proof architecture. By integrating ecological processes into the built environment, the project tries to bridge the gap between human and marine ecosystems and explore new ways of designing with, rather than against, nature.
A Modular Bamboo Wall System for Seismically Stable, Low-Income Housing in Assam, India
Reviving vernacular seismic knowledge through modular design
This thesis asks whether the structural and vernacular logic of the Assam-type house can be carried forward in a modular form that competes with concrete and masonry. The proposed answer is a modular bamboo wall system, developed using the Modular Function Deployment Adapted (MFDA) method through two design iterations. The system uses Guadua bamboo as a structural proxy for native Assam species, IS 1893 for seismic loading, and a parametric Karamba3D model to compare bracing configurations against hard and soft criteria covering modularity, buildability, structural, and seismic performance.
The final system comprises three module types: a 1×3 structural culm module, a panel cladding module, and a corner steel-cable bracing module. It satisfies all hard criteria, achieves a modelled storey drift of 1.57% against an 8% benchmark, weighs 49 kg in its heaviest module, and is buildable on-site by two people using only hand tools. The cable bracing acts as a ductile fuse, dissipating seismic energy in tension yield before any bamboo element reaches its compressive limit.
The result is a viable design proposition: a modular bamboo wall system that, pending full-scale physical testing and material substitution with native Assam species, offers a structurally sound, locally buildable, and culturally continuous alternative to the masonry and concrete construction currently displacing the Assam-type house.
...
This thesis asks whether the structural and vernacular logic of the Assam-type house can be carried forward in a modular form that competes with concrete and masonry. The proposed answer is a modular bamboo wall system, developed using the Modular Function Deployment Adapted (MFDA) method through two design iterations. The system uses Guadua bamboo as a structural proxy for native Assam species, IS 1893 for seismic loading, and a parametric Karamba3D model to compare bracing configurations against hard and soft criteria covering modularity, buildability, structural, and seismic performance.
The final system comprises three module types: a 1×3 structural culm module, a panel cladding module, and a corner steel-cable bracing module. It satisfies all hard criteria, achieves a modelled storey drift of 1.57% against an 8% benchmark, weighs 49 kg in its heaviest module, and is buildable on-site by two people using only hand tools. The cable bracing acts as a ductile fuse, dissipating seismic energy in tension yield before any bamboo element reaches its compressive limit.
The result is a viable design proposition: a modular bamboo wall system that, pending full-scale physical testing and material substitution with native Assam species, offers a structurally sound, locally buildable, and culturally continuous alternative to the masonry and concrete construction currently displacing the Assam-type house.
Bamboo Stage Design
Developing a modular, demountable construction system for temporary event stage designs
Employing a research-through-design methodology, the study synthesized theoretical mechanics, regulatory safety standards, and empirical insights from industry professionals. Through an iterative process of Multi-Criteria Analysis (MCA), 1:1 physical prototyping, mechanical strength testing, and (digital) structural simulations, a braced framework topology was developed. The finalized system operates on an expanded 1.0m, 1.5m, and 2.0m modular grid, utilizing bundled quadruple-culm vertical columns to ensure structural redundancy and geometric symmetry.
To accommodate natural material irregularities without inducing stress concentrations, a non-destructive, discrete radial friction-clamp joint was engineered. Physical pull-out tests indicated a maximum tensile capacity of approximately 2 kN per joint at an 8 Nm clamping torque. Because this capacity is insufficient to independently resist critical wind-induced tensile loads, an active global pre-tensioning strategy using diagonal straps was implemented. 2D structural simulations verified that applying a 4.0 kN prestress successfully neutralizes tensile forces, allowing the bamboo culms to safely transfer loads via pure end-bearing compression against the steel nodes.
While the physical assembly of a 1:1 scale PA-tower prototype successfully demonstrated the system's logistical feasibility and low-tool assembly potential, critical limitations remain. The current structural validation relies entirely on 2D simulations, necessitating comprehensive 3D analysis under complex stage geometries and dynamic load cases. Furthermore, the proposed “acoustic tuning” method for accurately pretensioning the diagonal straps on-site remains unverified, and the 1:4 load-capacity ratio between the single horizontal members and bundled vertical columns proved somewhat inefficient for large spanning structures. Overall, the modular bamboo system serves as a highly promising proof-of-concept for circular festival infrastructure, but requires further optimization before full-scale commercial deployment can be realized. ...
Employing a research-through-design methodology, the study synthesized theoretical mechanics, regulatory safety standards, and empirical insights from industry professionals. Through an iterative process of Multi-Criteria Analysis (MCA), 1:1 physical prototyping, mechanical strength testing, and (digital) structural simulations, a braced framework topology was developed. The finalized system operates on an expanded 1.0m, 1.5m, and 2.0m modular grid, utilizing bundled quadruple-culm vertical columns to ensure structural redundancy and geometric symmetry.
To accommodate natural material irregularities without inducing stress concentrations, a non-destructive, discrete radial friction-clamp joint was engineered. Physical pull-out tests indicated a maximum tensile capacity of approximately 2 kN per joint at an 8 Nm clamping torque. Because this capacity is insufficient to independently resist critical wind-induced tensile loads, an active global pre-tensioning strategy using diagonal straps was implemented. 2D structural simulations verified that applying a 4.0 kN prestress successfully neutralizes tensile forces, allowing the bamboo culms to safely transfer loads via pure end-bearing compression against the steel nodes.
While the physical assembly of a 1:1 scale PA-tower prototype successfully demonstrated the system's logistical feasibility and low-tool assembly potential, critical limitations remain. The current structural validation relies entirely on 2D simulations, necessitating comprehensive 3D analysis under complex stage geometries and dynamic load cases. Furthermore, the proposed “acoustic tuning” method for accurately pretensioning the diagonal straps on-site remains unverified, and the 1:4 load-capacity ratio between the single horizontal members and bundled vertical columns proved somewhat inefficient for large spanning structures. Overall, the modular bamboo system serves as a highly promising proof-of-concept for circular festival infrastructure, but requires further optimization before full-scale commercial deployment can be realized.
System-level analyses demonstrate that a 10.77 m² south-facing façade can preheat 200 L of domestic hot water during spring–summer conditions, while approximately 22.8 m² of façade area is sufficient to meet the evaporator load of a 6 kW heat pump under Dutch winter design conditions. TRNSYS simulations further indicate that the integrated façade–heat-pump system can achieve a seasonal COP of around 4.2. The results confirm that the A-Brick system can be engineered into a functional ASTF with promising potential for DHW preheating and heat-pump applications, providing a viable façade-integrated renewable energy solution for residential buildings. ...
System-level analyses demonstrate that a 10.77 m² south-facing façade can preheat 200 L of domestic hot water during spring–summer conditions, while approximately 22.8 m² of façade area is sufficient to meet the evaporator load of a 6 kW heat pump under Dutch winter design conditions. TRNSYS simulations further indicate that the integrated façade–heat-pump system can achieve a seasonal COP of around 4.2. The results confirm that the A-Brick system can be engineered into a functional ASTF with promising potential for DHW preheating and heat-pump applications, providing a viable façade-integrated renewable energy solution for residential buildings.
Flexible thin-glass IGU
Design and testing of an IGU with chemically strengthened thin-glass and a flexible spacer for increasing cold bending curvature
Wool in Architecture
The Aesthetic value
Design for reclamation of unitized facades
Research into connections in contemporary unitized façade systems for improving reclamation potential of components
A literature review outlines circular design principles, with a focus on Design for Disassembly, connection techniques, and methods to evaluate disassembly potential. A case study of an existing façade element is used to identify key barriers through system analysis, factory observations, and disassembly experiments.
Multiple redesigns are developed: a modular “carrier frame” that simplifies the removal of insulating glass units (IGUs), and a screw-based thermal break connection that enables partial disassembly of aluminum profiles. These innovations aim to improve adaptability and support future reuse. The proposed designs are evaluated against existing systems in terms of thermal and disassembly potential using MOST and eDim. Results showed a significant improvement in both disassembly potential and thermal performance of the new system.
...
A literature review outlines circular design principles, with a focus on Design for Disassembly, connection techniques, and methods to evaluate disassembly potential. A case study of an existing façade element is used to identify key barriers through system analysis, factory observations, and disassembly experiments.
Multiple redesigns are developed: a modular “carrier frame” that simplifies the removal of insulating glass units (IGUs), and a screw-based thermal break connection that enables partial disassembly of aluminum profiles. These innovations aim to improve adaptability and support future reuse. The proposed designs are evaluated against existing systems in terms of thermal and disassembly potential using MOST and eDim. Results showed a significant improvement in both disassembly potential and thermal performance of the new system.
rec-HERO
Material and design optimization of injection-molded reinforcement spacers using plastic residues of WEEE recycling
Modular Float Glass Systems Designed for Reuse
Novel Connections Designed for Reusability & Sustainability of Laminated Glass
The research focuses on the knowledge and performance aspects necessary for start-ups lacking access to expert consultancy. Through a combination of literature research and interviews with start-ups and industry stakeholders, the study identifies key barriers: difficulties in product testing, difficulties navigating certification and regulatory frameworks, lack of standards tailored to bio-based materials, unfamiliarity with the use of bio-based materials, and difficulty with guarantees on supply, quality and production. Literature was reviewed on bio-based materials (e.g., flax, hemp, straw, cork, mycelium), façade design principles, façade performance (structural, fire, water, air, thermal, moisture, and acoustic), testing methods, and the legislative framework surrounding building products in the Netherlands.
The research methodology involved three phases: (1) expert dialogues to capture industry insights, (2) product development, using the state-of-the-art and results from the expert dialogues, and (3) validation through a feedback questionnaire with the target audience. The expert dialogues, taking place with start-ups, bio-based experts, and building (physics) experts, revealed advice from experience: certification should not be the main focus, but a means to help sell products, and adopt a go-to-market strategy that starts in an accessible market. The experts also gave insight in the useful knowledge from the state of the art, such as information on design tools such as UBAKUS or simple Excel models, testing methods such as compressive and flexural strength, bonding, UV, freeze, and fire resistance checks, how to comply with relevant standards by testing, and sustainability measurement tools such as LCA, MPG, BCI.
The final product is an interactive information guide designed specifically for start-ups. It navigates users through early-stage product development phases, including material selection, performance requirements, indicative testing strategies, and certification (including CE marking). The guide's format follows practices for user engagement: visual, intuitive navigation, and different layers of depth.
In conclusion, the thesis successfully creates a practical, targeted resource that empowers bio-based product start-ups to bridge critical knowledge gaps, increase their market readiness, and contribute to the sustainable transition of the built environment. The findings stress the importance of flexible certification frameworks, simplified early-stage testing, and stakeholder involvement to enable broader acceptance of bio-based innovations in construction. ...
The research focuses on the knowledge and performance aspects necessary for start-ups lacking access to expert consultancy. Through a combination of literature research and interviews with start-ups and industry stakeholders, the study identifies key barriers: difficulties in product testing, difficulties navigating certification and regulatory frameworks, lack of standards tailored to bio-based materials, unfamiliarity with the use of bio-based materials, and difficulty with guarantees on supply, quality and production. Literature was reviewed on bio-based materials (e.g., flax, hemp, straw, cork, mycelium), façade design principles, façade performance (structural, fire, water, air, thermal, moisture, and acoustic), testing methods, and the legislative framework surrounding building products in the Netherlands.
The research methodology involved three phases: (1) expert dialogues to capture industry insights, (2) product development, using the state-of-the-art and results from the expert dialogues, and (3) validation through a feedback questionnaire with the target audience. The expert dialogues, taking place with start-ups, bio-based experts, and building (physics) experts, revealed advice from experience: certification should not be the main focus, but a means to help sell products, and adopt a go-to-market strategy that starts in an accessible market. The experts also gave insight in the useful knowledge from the state of the art, such as information on design tools such as UBAKUS or simple Excel models, testing methods such as compressive and flexural strength, bonding, UV, freeze, and fire resistance checks, how to comply with relevant standards by testing, and sustainability measurement tools such as LCA, MPG, BCI.
The final product is an interactive information guide designed specifically for start-ups. It navigates users through early-stage product development phases, including material selection, performance requirements, indicative testing strategies, and certification (including CE marking). The guide's format follows practices for user engagement: visual, intuitive navigation, and different layers of depth.
In conclusion, the thesis successfully creates a practical, targeted resource that empowers bio-based product start-ups to bridge critical knowledge gaps, increase their market readiness, and contribute to the sustainable transition of the built environment. The findings stress the importance of flexible certification frameworks, simplified early-stage testing, and stakeholder involvement to enable broader acceptance of bio-based innovations in construction.
Weaving Willow
Optimalisation of the weaving of willow branches to create a tensile fiber strong enough for a structural material
This research therefore aims to explore the potentials of natural local fibers for structural materials within new architecture. The use of these materials could reduce the carbon emissions greatly, while also bringing back the local identity of a place, that is now mostly lost due to a lot of generic, one-size-fits-all architecture.
This research begins with the investigation of local, natural materials that already have been introduced as building materials in the Netherlands historically and evaluates other natural fibers and their availability. The research soon delves into willow fibers and their properties and potentials. The final results provide an insight into the structural properties of different species of willow, a design for a structural element, its potential implementations within architectural projects and the possibilities of using this fiber on a big scale. ...
This research therefore aims to explore the potentials of natural local fibers for structural materials within new architecture. The use of these materials could reduce the carbon emissions greatly, while also bringing back the local identity of a place, that is now mostly lost due to a lot of generic, one-size-fits-all architecture.
This research begins with the investigation of local, natural materials that already have been introduced as building materials in the Netherlands historically and evaluates other natural fibers and their availability. The research soon delves into willow fibers and their properties and potentials. The final results provide an insight into the structural properties of different species of willow, a design for a structural element, its potential implementations within architectural projects and the possibilities of using this fiber on a big scale.
Plax
Flax Fibre Reinforced Composites with Foamed PLA Core for a Fully Bio-based Sandwich Floor System
In response to this problem, there is an urgent need to shift towards using alternative materials in the construction industry and explore materials and methods that are renewable, local, bio-based, biodegradable, and do not produce harmful substances during their production. Therefore, this research aims to map out the possibilities of bio-based materials that have the potential to be structural components but have not been extensively detailed in the literature. In the context of this thesis, flax fibers and bio-based polymers that can potentially replace petroleum-based products are chosen. Adopting a research-by-experiment approach, various bio-based materials for the core material will be tested to identify the most suitable core material for the sandwich floor system. Besides, for the face sheet, flax fibers with a PLA matrix have been chosen. In turn, the sandwich is produced by a PLA core and Flax/PLA composite.
The results highlight that the proposed materials are capable of resisting necessary loads for residential building construction. Additionally, the floor panel possesses high environmental positive properties and low carbon emissions during its production stages. It is expected that this material proposes a new system that can become mainstream in the construction industry as a sustainable option by replacing conventional methods. However, the material also has a higher cost compared to a residential concrete hollow core system. Additionally, the life cycle analysis of the product should be conducted to better understand the LCA of the material. In general, by contributing valuable knowledge in the realm of sustainable construction materials, this research aligns with global goals for eco-friendly practices and underscores the potential for carbon-neutral materials to bring transformative advancements in structural applications within the construction industry. ...
In response to this problem, there is an urgent need to shift towards using alternative materials in the construction industry and explore materials and methods that are renewable, local, bio-based, biodegradable, and do not produce harmful substances during their production. Therefore, this research aims to map out the possibilities of bio-based materials that have the potential to be structural components but have not been extensively detailed in the literature. In the context of this thesis, flax fibers and bio-based polymers that can potentially replace petroleum-based products are chosen. Adopting a research-by-experiment approach, various bio-based materials for the core material will be tested to identify the most suitable core material for the sandwich floor system. Besides, for the face sheet, flax fibers with a PLA matrix have been chosen. In turn, the sandwich is produced by a PLA core and Flax/PLA composite.
The results highlight that the proposed materials are capable of resisting necessary loads for residential building construction. Additionally, the floor panel possesses high environmental positive properties and low carbon emissions during its production stages. It is expected that this material proposes a new system that can become mainstream in the construction industry as a sustainable option by replacing conventional methods. However, the material also has a higher cost compared to a residential concrete hollow core system. Additionally, the life cycle analysis of the product should be conducted to better understand the LCA of the material. In general, by contributing valuable knowledge in the realm of sustainable construction materials, this research aligns with global goals for eco-friendly practices and underscores the potential for carbon-neutral materials to bring transformative advancements in structural applications within the construction industry.