Digital Fabrication with Concrete (DFC) encompasses 3D Concrete Printing (3DCP) and many other methods of production. DFC is emerging from an era of invention and demonstration to one where the merits of one principle over another needs to be quantified systematically. DFC technologies vary in characteristics, complexity and maturity which hampers the synthesis of research and comparisons of performance. The interdependence of design geometry, material properties and process characteristics is well recognised. Materials research has made significant progress in recent years and there have been many applications with varying design geometries demonstrated. Far less has been done to guide the definition and description of the processes used. This work takes a step forward by presenting classification and process description guidance for DFC. The approach was developed by engaging a broad cross-section of the international community through the activities of the RILEM Technical Committee 276 between 2016 and 2020.

The transition period between the mixing of concrete and the begin of setting increasingly receives attention, as special production processes can be developed with tailor-made fresh state characteristics. In this publication the two processes of 3D Concrete Printing (3DCP) and the production with the Flexible Mould Process (FMP) are discussed and compared. The FMP is a relatively new manufacturing method that was developed to allow the efficient production of curved thin concrete panels for cladding or structural use. The term ‘flexible’ refers to the deformation into the required curved shape of both the compliant mould surface and the fresh concrete contained by the mould shortly after casting. After that deformation, both the mould and the concrete are left for further hardening until demoulding is possible. The development of the 3DCP technique progresses fast, hereby new perspectives are gained with regard to mix design, production and structural performance. Sideway, test methods need to be developed or re-evaluated. The early age strength and strain capacity are important parameters for both processes, although they are not the same with regard to magnitude, period or time after mixing. Both processes can be executed within an open window and with specific boundary conditions only. This publication discusses and compares both processes. The implications of these recent findings are translated to practical aspects with regard to the production with the FMP.

This paper proposes a photogrammetric procedure able to determine out-of-plane movements experienced by a masonry structure subjected to a quasi-static cyclic test. The method tracks the movement of circular targets by means of a coarse-to-fine strategy. These targets were captured by means of a photogrammetric network, made up of four cameras optimized following the precepts of a zero-, first-, and second-order design. The centroid of each circular target was accurately detected for each image using the Hough transform, a sub-pixel edge detector based on the partial area effect, and a non-linear square optimization strategy. The three-dimensional (3D) coordinates of these targets were then computed through a photogrammetric bundle adjustment considering a self-calibration model of the camera. To validate the photogrammetric method, measurements were carried out in parallel to an ongoing test on a full-scale two-story unreinforced masonry structure (5.4 × 5.2 × 5.4-m) monitored with more than 200 contact sensors. The results provided by the contact sensors during one of the load phases were compared with those obtained by the proposed approach. According to this accuracy assessment, the method was able to determine the out-of-plane displacement during the quasi-static cyclic test with a sub-pixel accuracy of 0.58.

The exploitation of geo-resources in the northern part of the Netherlands (Groningen region) is triggering shallow earthquakes, rising the need of assessing the current building stock. Being the region not prone to tectonic earthquakes, buildings are designed as wind-resistant systems and have specific characteristics that can limit their seismic performance. In this framework, an extensive research has been carried out on the performance of low-rise unreinforced masonry (URM) buildings at Delft University of Technology. Major attention was focussed on the behaviour of terraced houses, which represent the majority of structures within the URM building stock. In this paper, the case study of a modern Dutch terraced house, built after 1980, made of calcium silicate element masonry and reinforced concrete floors is considered. A quasi-static cyclic test on a full-scale two-storey structure resembling the considered typology is presented. The experimental results are used to evaluate the seismic performance of the structure in the framework of the nonlinear static analyses. A comparative study highlights the importance of the selection of the assessment procedures. Adopting the experimental results as a benchmark, a blind prediction contest revealed a large output variability depending on the adopted analysis method and modelling choices. Consequently, the cross-validation among different analysis methods currently appears the best approach to achieve a more accurate prediction of the structural capacity. The combined experimental and numerical work presented in this paper allows gaining a deeper insight on the evaluation of the seismic performance of Dutch terraced houses.

Vulnerability of buildings to natural and man-induced hazards has become a main concern for our society. Ensuring their serviceability, safety and sustainability is of vital importance and the main reason for setting up monitoring systems to detect damages at an early stage. In this work, a method is presented for detecting changes from laser scan data, where no registration between different epochs is needed. To show the potential of the method, a case study of a laboratory test carried out at the Stevin laboratory of Delft University of Technology was selected. The case study was a quasi-static cyclic pushover test on a two-story high unreinforced masonry structure designed to simulate damage evolution caused by cyclic loading. During the various phases, we analysed the behaviour of the masonry walls by monitoring the deformation of each masonry unit. First a plane is fitted to the selected wall point cloud, consisting of one single terrestrial laser scan, using Principal Component Analysis (PCA). Second, the segmentation of individual elements is performed. Then deformations with respect to this plane model, for each epoch and specific element, are determined by computing their corresponding rotation and cloud-to-plane distances. The validation of the changes detected within this approach is done by comparison with traditional deformation analysis based on co-registered TLS point clouds between two or more epochs of building measurements. Initial results show that the sketched methodology is indeed able to detect changes at the mm level while avoiding 3D point cloud registration, which is a main issue in computer vision and remote sensing.