In recent years, the research interest in bidirectional charging of electric vehicles has increased significantly, driven by improved accessibility to charging and payment information as well as the increasing emphasis on integrating variable renewable energy sources more effectively into the grid. Integrating bidirectional charging with the grid/building/home can also reduce grid congestion. Despite this, broader implementation of this technology has not yet been achieved. In this context, this article comprehensively surveys direct current (DC) off-board vehicle to grid/building/home chargers and analyses the gaps which prevent the technologies’ wide implementation. These gaps are analysed by considering areas such as the development direction of bidirectional charging technology, battery cost and its degradation, V2G applicable standards, grid codes and charging protocols, deployment of V2G chargers (off-board versus on-board/wireless), market feasibility of V2G services, and the cost of bidirectional off-board chargers. The first survey of twenty-five commercial bidirectional chargers is presented and investigated in relation to the above-mentioned areas. Four key (technical, regulatory, financial, and behavioural) barriers are identified and discussed for the wide implementation of vehicle to grid/building/home charging.

In dual active bridge (DAB) converters, the external series inductor is often placed on the high-voltage side to reduce its losses, but in this configuration, the transformer magnetizing inductance is excited by the reflected voltage of the low-voltage port. This configuration can lead to higher transformer core losses for the DAB converter. However, in a split inductor configuration, the magnetizing current is supplied by both the high-voltage and low-voltage side bridges, reducing the volt-seconds across the magnetizing inductance and therefore reducing core losses. In this work, an analytical expression for the transformer magnetization voltage is presented, and the reduction in transformer core loss achieved by using a split inductance configuration is calculated. An 11kW, 775V/450V prototype is implemented, and both magnetic configurations are experimentally compared under identical volume and thermal conditions for a wide power range at 450V. Under steady-state thermal conditions at 450V and 11kW, the split-inductance configuration achieves up to a 5.88% reduction in total converter losses and an 18.3°C decrease in the worst-case transformer core temperature compared to the high-voltage-side inductance configuration.

In dual active bridge (DAB) converters, series inductor and transformer functionalities are integrated into a single magnetic core structure to improve efficiency or power density. Allowing independent tuning of this integrated series inductance and magnetizing inductance gives higher design flexibility. However, the existing integrated magnetic methods often lower magnetizing inductance, compromise the transformer winding coupling, require complex custom core designs, or cannot effectively decouple transformer and inductor fluxes in the case of separate transformer and inductor windings. To overcome these problems, this article proposes a unified core structure that allows independent tuning of series inductance without the above-mentioned limitations. To demonstrate the performance of the proposed integrated structure, a DAB converter for a dc–dc electric vehicle charging application is built, and the proposed integrated structure is compared with discrete transformer and inductor structures under identical core volume and thermal steady-state conditions. It is experimentally validated that for the proposed structure at a high output voltage and high load conditions of 450 V and 9 kW, the magnetic power loss reduction is 8.8%, whereas, at a low output voltage and high load conditions of 250 V and 7 kW, the magnetic power loss reduction is 13.0%. Furthermore, this article presents an iterative design methodology based on the derived reluctance and analytical models to systematize the design process.

In a dual active bridge converter, the split series inductance configuration with finite magnetizing inductance can provide an additional degree of freedom to optimize the converter's performance. However, this magnetic configuration results in three separate magnetic structures, which increases the volume and footprint. To address this issue, this article proposes a four-winding integrated magnetic structure comprising decoupled primary inductance, secondary inductance, and a transformer capable of independent tuning. The fluxes produced by primary and secondary inductors within the integrated structure consistently oppose in the middle leg of the inductor core, resulting in reduced losses and a smaller volume. A design methodology based on an analytical model has also been developed to systematize the design process. A sensitivity analysis is performed using the finite element method to verify the decoupling operation. An 11 kW, 775 V/450 V prototype is implemented, and the integrated magnetic structure is compared with its discrete implementation under steady-state thermal conditions at different ambient temperatures. A volume reduction of 12.1% and magnetic loss reduction of 4.5% is achieved, while the converter efficiency remains higher or comparable to that of the discrete implementation across the entire operating range.