Yasmine Mosleh
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1
Given the long-term use of carbon fibre reinforced polymers (CFRP) in harsh environments, this study investigates the isolated and combined effects of temperature and moisture variations on mode I fatigue delamination propagation. Several levels of temperature and relative humidity were applied as preconditioning and as in-service during fatigue testing to evaluate their effects on the Paris curve. In addition, statistical analyses, including analysis of variance (ANOVA), semi-empirical interpolation modelling, and fractographic assessments, were conducted to provide a comprehensive understanding of the failure mechanisms. The results indicate that the moisture absorbed during hygrothermal preconditioning and the in-service temperature applied during fatigue test individually affect the Paris curve slope. These factors interact synergistically, significantly altering the fatigue crack growth rate. An empirical model capturing this interaction showed good agreement with experimental data, enabling reliable prediction of environmental degradation trends. Fractographic evidence supported the observed changes in fracture patterns, linking changes in fibre bridging formation, surface roughness, and energy dissipation to the observed shifts in fatigue behaviour.
Flexural Properties of 3D Braided Jute/Epoxy Composite Honeycombs
Structure–Property Relationships
An integrated molding composite honeycomb has been proposed, in which a seamless, 3D braided natural fiber cellular fabric serves as the reinforcement, with epoxy resin as the matrix. Three-point bending behaviors of the honeycomb, taking account of the effects of joint wall length and opening angle, were investigated. The fracture mechanisms during bending were monitored using 3D Digital Image Correlation. The validated Finite element model was developed and used to perform a parametric analysis identifying the effect of material Young's modulus and geometric variations on the flexural stiffness. The results reveal that fracture occurs at the junction of the joint wall and the free wall, characterized by shear-type failure and structural geometry parameters significantly affect flexural performance. Decreasing the joint wall length from 55 to 4 mm in 90° honeycombs reduced the maximum load by approximately 26% and the flexural stiffness (P/y) by about 55%, accompanied by an increase in maximum deflection. Conversely, for specimens with a 17 mm joint wall, increasing the opening angle from 60° to 120° decreased the maximum load and P/y by approximately 32% and 55%, respectively, while the flexural deflection gradually increased. The knowledge generated from this study is key in design and performance evaluation of 3D braided composite honeycomb cores for sandwich structures, which is crucial for enhancing the out-of-plane bending resistance of sandwich structures.
This study comparatively investigates the in-plane compressive properties of 3D braided honeycomb composite core (3D-BHC) and 3D braided honeycomb-foam sandwich composite (3D-BHFSC). The effects of joint wall length on mechanical properties, energy absorption, and failure mechanisms were analyzed using quasi-static compression tests and 3D digital image correlation (3D-DIC). The results show that the maximum load and energy absorption of 3D-BHFSC increase with the number of free wall columns, while the failure displacement is primarily governed by free wall rows number. The addition of foam filling and face sheets to form sandwich structure (3D-BHFSC) significantly enhances structural performance: the maximum load approximately doubles compared with that of 3D-BHC, energy absorption improves by 1.7–1.8 times, and the in-plane compressive modulus rises by about 500 MPa. However, 3D-BHFSC exhibit reduced failure strains and displacements due to progressive damage accumulation. Strain-field analysis reveals shear-dominated failure modes in 3D-BHC, evolving into V-shaped or cross-shaped fractures in 3D-BHFSC. These findings unravel the interplay between honeycomb topology and sandwich performance and provide quantitative guidance for designing lightweight sandwich structures in aerospace, automotive, and defense applications.
FRP structures are subjected to a combination of environmental and mechanical loads that act in an interactive way, determining service life. This study investigates the isolated and combined effects of in-situ temperature and relative humidity on monotonic and tension-tension fatigue response of two flax/epoxy laminates ([0/90/0]S and [+45/-45]2S), benchmarked against equivalent GFRP laminates. Particular emphasis was given to stiffness evolution, strain accumulation, and hysteretic behaviour particularly energy dissipation. Increasing temperature consistently reduced stiffness, strength, and fatigue life for both flax FRP laminates, leading to downward shifts and tilts of the S–N curves. The effect of moisture alone was laminate-dependent: elevated moisture content reduced stiffness, strength and fatigue life in the shear-dominated [+45/-45]2S laminate, whereas the [0/90/0]S laminate showed increased fatigue life attributed to enhanced ductility and increased laminate strength. Combined elevated temperature and moisture content lead to reduced monotonic stiffness and strength whilst their effects on fatigue life were cumulative. The largest effect was observed for the [+45/-45]2S laminate, where fatigue life decreased by approximately three orders of magnitude. Across all hygrothermal conditions, energy dissipation was found to be an indicator of fatigue life with higher hysteretic energy dissipation per cycle correlated with reduced fatigue life. When assessed relative to baseline S–N behaviour, flax FRPs exhibit a proportional sensitivity to combined temperature and humidity comparable to GFRPs, indicating that flax composites are not disproportionately penalised under hot–wet fatigue loading.
Fiber Orientation Effects on Mode I Fatigue Delamination
Proposed Model for Saturation and Zero-Bridging Prediction
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In-plane compressive properties of 3D braided jute/epoxy composite honeycombs
Structure-property relationships
Morphological analysis of inosculated connections in weeping figs
Insights on density, geometry, fiber structures, and compositional variations
Therefore, this study proposes a novel methodology to estimate fatigue energy dissipation in FRP composites using only monotonic test data. The approach introduces the total work ratio (RW,tot), defined as the ratio between the cumulative dissipated work and the cumulative applied work over the fatigue life. Provided the applied work can be determined, based on material stiffness and loading parameters, RW,tot enables estimation of fatigue energy dissipation. Because the method is grounded in monotonic experiments, it inherently captures material-specific dissipative mechanisms.
The methodology is validated through experimental testing on a [0/90/0] glass FRP laminate and two flax fibre-reinforced biocomposite laminates: [0/90/0]S and [(+45/−45)2]S. Fatigue results indicate a linear dependence of RW,tot on the applied stress level that interestingly align with monotonic results. For the [0/90/0]S flax composite, this linear relationship intersects the origin, allowing direct estimation of RW,tot in fatigue solely from monotonic data under matched strain rates. In contrast, the [(+45/−45)2]S laminate does not exhibit origin-crossing linearity, potentially due to time-dependent mechanisms such as viscoelastic creep.
While further investigation is required to generalise the method across diverse laminate architectures, the findings highlight a simple, experimentally grounded, and physically interpretable approach for estimating energy dissipation in fatigue of FRP composites, potentially enabling more efficient fatigue life prediction.
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Therefore, this study proposes a novel methodology to estimate fatigue energy dissipation in FRP composites using only monotonic test data. The approach introduces the total work ratio (RW,tot), defined as the ratio between the cumulative dissipated work and the cumulative applied work over the fatigue life. Provided the applied work can be determined, based on material stiffness and loading parameters, RW,tot enables estimation of fatigue energy dissipation. Because the method is grounded in monotonic experiments, it inherently captures material-specific dissipative mechanisms.
The methodology is validated through experimental testing on a [0/90/0] glass FRP laminate and two flax fibre-reinforced biocomposite laminates: [0/90/0]S and [(+45/−45)2]S. Fatigue results indicate a linear dependence of RW,tot on the applied stress level that interestingly align with monotonic results. For the [0/90/0]S flax composite, this linear relationship intersects the origin, allowing direct estimation of RW,tot in fatigue solely from monotonic data under matched strain rates. In contrast, the [(+45/−45)2]S laminate does not exhibit origin-crossing linearity, potentially due to time-dependent mechanisms such as viscoelastic creep.
While further investigation is required to generalise the method across diverse laminate architectures, the findings highlight a simple, experimentally grounded, and physically interpretable approach for estimating energy dissipation in fatigue of FRP composites, potentially enabling more efficient fatigue life prediction.
The present work experimentally explored the various effects of fibre orientation on fatigue delamination growth in the different fracture modes. IM7/8552 carbon fibre epoxy prepreg (Hexcel), a material system commonly adopted in aerospace field, was tested under mode I Double Cantilever Beam (DCB), mode II End-Loaded Split (ELS), and Mixed-Mode Bending (MMB) tests. For all cases a combination of different interfacial fibre orientations were tested and the crack growth rate curves were compared in relation to the observed fracture behaviour.
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The present work experimentally explored the various effects of fibre orientation on fatigue delamination growth in the different fracture modes. IM7/8552 carbon fibre epoxy prepreg (Hexcel), a material system commonly adopted in aerospace field, was tested under mode I Double Cantilever Beam (DCB), mode II End-Loaded Split (ELS), and Mixed-Mode Bending (MMB) tests. For all cases a combination of different interfacial fibre orientations were tested and the crack growth rate curves were compared in relation to the observed fracture behaviour.
Biobased Composite-Metal Hybrids
On Vibrational Damping and Impact Resistance of FLAx REinforced Aluminum (FLARE)
This study pioneers the examination of FLARE, focusing specifically on its key distinguishing features, namely its vibration damping and impact resistance capabilities which were not previously scrutinized. Dynamic mechanical analysis and vibration beam tests demonstrate that the metallic layer predominantly influences the damping behavior of FLARE. The loss factor notably decreases with aluminum addition approximated via an inverse mixture rule.
The low-velocity impact resistance of FLARE was compared with that of E-GLARE, with a focus on assessing the influence of MVF and fiber type. Impact tests highlight the role of aluminum layers in toughening and energy absorption and the composite strength as a critical factor in impact resistance. FLARE exhibits improved specific energy absorption compared to monolithic flax fiber composites, though 25% reduced energy absorption compared to E-GLARE counterpart. A quasi-static analytical model provides initial impact response estimations, validated by experimental data.
The study underscores the potential of FLARE to enhance the use of bio-based materials in structural applications, offering good mechanical properties thanks to FML concept, and improving the moisture sensitivity of bio-composites with metal acting as a protective layer. Combining flax fiber composites with metal results in a material with specific stiffness comparable to E-GLARE and superior to GFRP. Thus, for applications relying on stiffness-based designs, FLARE emerges as a more environmentally friendly alternative to both E-GLARE and GFRP, addressing recycling challenges effectively.
Finally, this study presents a first overview of the properties of FLARE and verifies the validity of the predictive tools developed for conventional FMLs which help in the design phase to optimize the structure according to specific requirements. ...
This study pioneers the examination of FLARE, focusing specifically on its key distinguishing features, namely its vibration damping and impact resistance capabilities which were not previously scrutinized. Dynamic mechanical analysis and vibration beam tests demonstrate that the metallic layer predominantly influences the damping behavior of FLARE. The loss factor notably decreases with aluminum addition approximated via an inverse mixture rule.
The low-velocity impact resistance of FLARE was compared with that of E-GLARE, with a focus on assessing the influence of MVF and fiber type. Impact tests highlight the role of aluminum layers in toughening and energy absorption and the composite strength as a critical factor in impact resistance. FLARE exhibits improved specific energy absorption compared to monolithic flax fiber composites, though 25% reduced energy absorption compared to E-GLARE counterpart. A quasi-static analytical model provides initial impact response estimations, validated by experimental data.
The study underscores the potential of FLARE to enhance the use of bio-based materials in structural applications, offering good mechanical properties thanks to FML concept, and improving the moisture sensitivity of bio-composites with metal acting as a protective layer. Combining flax fiber composites with metal results in a material with specific stiffness comparable to E-GLARE and superior to GFRP. Thus, for applications relying on stiffness-based designs, FLARE emerges as a more environmentally friendly alternative to both E-GLARE and GFRP, addressing recycling challenges effectively.
Finally, this study presents a first overview of the properties of FLARE and verifies the validity of the predictive tools developed for conventional FMLs which help in the design phase to optimize the structure according to specific requirements.
Additionally, the pre-creeping and fatigue interruptions were found to substantially impact fatigue life, particularly in laminates with yarn twist, leading to a 1.7-fold increase due to interruptions and a threefold increase following pre-creeping. The latter also yielding a near-elimination of strain accumulation. Therefore, pre-creeping is proposed as an effective strategy to reduce in-service strain accumulation and extend fatigue life in predominantly UD flax FRPs with twisted yarns. ...
Additionally, the pre-creeping and fatigue interruptions were found to substantially impact fatigue life, particularly in laminates with yarn twist, leading to a 1.7-fold increase due to interruptions and a threefold increase following pre-creeping. The latter also yielding a near-elimination of strain accumulation. Therefore, pre-creeping is proposed as an effective strategy to reduce in-service strain accumulation and extend fatigue life in predominantly UD flax FRPs with twisted yarns.