Evacuation slides are critical aircraft safety components governed by stringent regulatory standards set by agencies like the Federal Aviation Administration and European Union Aviation Safety Agency. To comply with these standards, the maintenance and repacking of slides, curren
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Evacuation slides are critical aircraft safety components governed by stringent regulatory standards set by agencies like the Federal Aviation Administration and European Union Aviation Safety Agency. To comply with these standards, the maintenance and repacking of slides, currently performed manually, require operators to follow hundreds of precise steps. This process is labor-intensive, error-prone, and can result in costly delays and safety risks due to human error. Real-time visual inspection systems can help address these challenges, however, a key obstacle for real-world deployment of such systems is the scarcity of benchmark data from aerospace factory operations needed to validate and verify their performance. To enable this, we introduce the first known dataset tailored for evacuation slide inspection, comprising over 14,500 images captured under real and controlled conditions. This data aims to capture slide folding procedures of Embraer AFT evacuation slides, such that developed real-time systems can: (1) estimate the occluded position of the Pressure Relief Valve (PRV), (2) detect context-sensitive foreign objects such as packing clamps, and (3) calculate slide fold dimensions to prevent tolerance stacking errors. From this dataset, five benchmarks were constructed to evaluate performance across the three requirements. Baseline models were developed, including a PRV localization network using LSTMs, a variational autoencoder and object detection pipeline for packing clamp FOD, and a depth and reference-based slide fold measurement calculation method. When tested on our benchmarks, the depth-based measurement estimator showed precision and accuracy, the clamp FOD methodology showed high precision for images taken from specific cameras, however, the PRV position estimation remains a challenge that requires further research. Overall, our results set a foundation for the automation of visual inspection in slide packing and offer benchmarks for future research in this safety-critical inspection task.