Conventional petroleum-based adhesives present environmental challenges due to their toxicity, limited recyclability, and reliance on finite resources. Because ancient technology may serve as an inspiration for future solutions, the BiDebA (BioBased Debondable Adhesives) Interreg NWE project, systematically evaluated three archaeo-inspired bio-based adhesives –birch tar, rosin-beeswax blends and hide glue. The aim is to generate performance data relevant for future sustainable adhesive development. Natural additives used historically and in contemporary bio-based formulation research, including hematite and biochar, were incorporated to assess their influence on mechanical and thermal behaviour. A multi-analytical approach combining single lap-shear testing, thermal and rheological characterisation, and structural analysis was performed. The adhesives exhibited average lap shear strengths between 1.5 and 3.5 MPa, consistent with other light-duty bio-based systems. Birch tar showed the broadest substrate compatibility, including effective bonding to plywood and carbon-fibre composites, while rosin-beeswax blends and hide glue demonstrated material-specific strengths and limitations. Among the fillers tested, hematite provided the most consistent enhancements, improving mechanical strength and thermal stability while lowering debonding temperatures, particularly in birch tar and rosin-based systems. This identifies hematite as a dual-function additive capable of tuning performance while maintaining reversibility, supporting the development of repairable and recyclable bio-based adhesive systems. These findings highlight the value of archaeological adhesive technologies as informative material models rather than direct formulations. The dataset produced here also provides a scientific foundation for tailoring the mechanical and thermal behaviour of natural adhesives and supports ongoing efforts toward sustainable innovation in adhesive technology.

In-situ time-resolved small-angle neutron scattering (SANS) experiments were conducted on homogenised cold-rolled ternary Fe-Au-W alloys during aging for 12 h at temperatures of 650 to 700 °C in order to study the kinetics of the nanoscale precipitation. For comparison the precipitation kinetics in the binary counterparts Fe-Au and Fe-W alloys were also studied. In the ternary Fe-Au-W alloy nanoscale Au-rich precipitates were observed by both transmission electron microscopy (TEM) and SANS, while no significant W-rich precipitation was observed. The SANS pattern of the cold-rolled Fe-Au-W alloy clearly reveals a preferred orientation for the plate-shaped nanoscale Au-rich precipitates. As these Au-rich precipitates have a fixed orientation relation with the matrix lattice this preferred orientation originates from the texture of the bcc matrix grains, as confirmed by X-ray diffraction (XRD) pole figure measurements. The effect of texture on the nuclear and the magnetic SANS signal during the precipitation kinetics was included in the data analysis. This enables us to monitor the temperature dependence of the precipitation kinetics for the Au-rich precipitates in the Fe-Au-W alloy during aging at temperatures of 650, 675 and 700 °C. It is found that an increase in aging temperature results in a faster kinetics and a lower final precipitate fraction.

Abstract: This work studies the effect of TiC and VC precipitate sizes on hydrogen trapping and embrittlement. Two experimental ferritic HSLA steels containing either TiC or VC carbides for precipitation strengthening are annealed in nitrogen and hydrogen gas. This results in a hydrogen uptake of up to 0.91 and 0.44 wppm in the TiC and VC steels, respectively. TEM and TDS analysis indicate that semi-coherent TiC particles trap hydrogen in misfit dislocations with an activation energy of 43 kJ/mol. Coherent VC particles are suggested to trap hydrogen in interface carbon vacancies, with an energy between 53 and 72 kJ/mol. Carbon vacancies are the likely trapping site in incoherent precipitates, where SIMS imaging confirms that incoherent TiC precipitates trap preferentially near the interface, whereas incoherent VC precipitates trap throughout their bulk. Neither alloy is embrittled in SSRT tests after hydrogen absorption, which shows that these precipitates can be used as both a hydrogen sink and a strengthening mechanism in steels. Graphical abstract: (Figure presented.)

Since the oxidation reactions in the process of steel production occur in harsh conditions (i.e., high temperatures and gas atmospheres), it is practically impossible to observe in situ the compositional changes in the steel and the formed oxide scale. Hence, a coupled thermodynamic-kinetic numerical model is developed that predicts the formation of oxide phases and the composition profile of the steel alloy’s constituents in a short time due to external oxidation. The model is applied to high-temperature oxidation of Fe–Mn alloys under different conditions. Oxidizing experiments executed with a thermogravimetric analyzer (TGA) on Fe–Mn alloys with different Mn contents (below 10 wt %) are used to determine kinetic parameters that serve as an input for the model. The mass gain data as a function of time show both linear and parabolic regimes. The results of the numerical simulations are presented. The effect of different parameters, such as temperature, Mn content of the alloy, oxygen partial pressure, and oxidizing gas flow rate on the alloy composition and oxide phases formed, is determined. It is shown that increasing the temperature and decreasing the oxygen partial pressure both lead to a thicker depleted area.

The parabolic growth rate constant (k_p) of high-temperature oxidation of steels is predicted via a data analytics approach. Four machine learning models including Artificial Neural Networks, Random Forest, k-Nearest Neighbors, and Support Vector Regression are trained to establish the relations between the input features (composition and temperature) and the target value (k_p). The models are evaluated by the indices: Mean Absolute Error, Mean Squared Error, Root Mean Squared Error and Coefficient of Determination. The steel composition regarding Cr and Ni content and the temperature were the most significant input features controlling the oxidation kinetics.

Surface compositions play a predominant role in the efficiency and lifetime of membranes and catalysts. The surface composition can change during operation due to segregation, thus controlling and predicting the surface composition is essential. Computational modelling can aid in predicting alloy stability, along with designing surface alloys and near-surface alloys that can outperform existing materials. In this work, a computational model to predict surface segregation in ternary alloys is developed. The model, based on Miedema's semi-empirical model and Monte Carlo simulations, enables to predict long- and short-range ordering in the surface and subsurface layers. It is used to screen a vast range of alloy compositions to design a novel ternary Pd-based material for H₂ separation membranes. The addition of specific amounts of Cu and Zr to Pd is expected to reduce poisoning and enhance the permeability as compared to pure Pd.

The electrochemical dinitrogen reduction reaction (NRR) has recently gained much interest as it can potentially produce ammonia from renewable intermittent electricity and replace the Haber-Bosch process. Previous literature studies report Fe- and Mo-carbides as promising electrocatalysts for the NRR with activities higher than other metals. However, recent understanding of extraneous ammonia and nitrogen oxide contaminations have challenged previously published results. Here, we critically assess the NRR performance of several Fe- and Mo-carbides reported as promising by implementing a strict experimental protocol to minimize the effect of impurities. The successful synthesis of α-Mo₂C decorated carbon nanosheets, α-Mo₂C nanoparticles, θ-Fe₃C nanoparticles, and χ-Fe₅C₂ nanoparticles was confirmed by X-ray diffraction, scanning and transmission electron microscopy, and X-ray photoelectron and Mössbauer spectroscopy. After performing NRR chronoamperometric tests with the synthesized materials, the ammonia concentrations varied between 37 and 124 ppb and are in close proximity with the estimated ammonia background level. Notwithstanding the impracticality of these extremely low ammonia yields, the observed ammonia did not originate from the electrochemical nitrogen reduction but from unavoidable extraneous ammonia and NO_x impurities. These findings are in contradiction with earlier literature studies and show that these carbide materials are not active for the NRR under the employed conditions. This further emphasizes the importance of a strict protocol in order to distinguish between a promising NRR catalyst and a false positive.

High-temperature oxidation of steels can be relatively fast when exposed to air. Consequently, elucidating the effect of different parameters on the oxidation mechanism and kinetics is challenging. In this study, short-time oxidation was investigated to determine the oxidation mechanism, the affecting parameters, and the linear-to-parabolic growth transition of different Fe–Mn alloys in various oxygen partial pressures (10–30 kPa) and gas flow rates (26.6 and 53.3 sccm) in a temperature range of 950–1150 °C. Oxidation kinetics was investigated using a thermogravimetric analyzer (TGA) under controlled atmosphere. Linear oxide growth was observed within the first 20 minutes of oxidation. The linear rate constant was significantly increased by increasing the oxygen partial pressure or the flow rate of the oxidizing gas. The morphology of the oxide layer was determined by scanning electron microscopy (SEM). The crystal structure of the oxides formed was followed by in-situ X-ray diffraction (XRD), confirming that the growing layer consists of wustite mainly, which upon slow cooling to room temperature, transformed into magnetite. Energy-dispersive X-ray spectroscopy (EDS) showed that the atomic ratio of Fe+Mn to O was ~ 1.03:1 in the oxide scale, corresponding to Fe(Mn)O formation. Based on the characterization and a model for linear growth kinetics, it is concluded that the oxidation rate is controlled by the diffusion of oxidizing molecules through the gas layer to the sample’s surface. The findings led to a better understanding of initial oxidation behavior and provided a pathway for improved insight into the high-temperature oxidation behavior for more complex alloys.

For Pd thin films, microstructural changes involved during hydrogen cycling provide the information needed to predict and optimize the film's mechanical strength. In this paper, a systematic study of the morphology, microstructure, texture, and stress has been performed on Pd thin films during hydrogen loading and deloading cycles at room temperature. Pd thin films of similar morphology were prepared by magnetron sputtering on substrates of different compliances, i.e., Si-oxide, Titanium (Ti) and Polyimide (PI). The evolution of the morphology, grain-orientation distribution (texture), state of stress, and dislocation densities are analyzed for each of the film substrate types for 20 hydrogen loading/deloading cycles. The lattice expansion and contraction caused by the transition from Pd to Pd-hydride and back result in a strong stress increase. This stress increase stabilizes after a few cycles by grain boundary motion that leads to a gradual enhancement of the (111) texture and changes in the dislocation density for Pd films that are strongly clamped on to an oxidized Si(100) wafer substrate with an intermediate layer (Ti or PI). For Pd on PI, the stress is also partly released by a crack-based (crack widening/growth/propagation) pathway. Pd films on Ti and PI do not buckle or blister after 20 hydrogen cycles. By providing a sufficiently compliant substrate the traditional problems of buckle-delamination of a film on a stiff substrate are mitigated.

In-situ resource utilization (ISRU) is increasingly acknowledged as an essential requirement for the construction of sustainable extra-terrestrial colonies. Even with decreasing launch costs, the ultimate goal of establishing colonies must be the usage of resources found at the destination of interest. Typical approaches towards ISRU are often constrained by the mass and energy requirements of transporting processing machineries, such as rovers and massive reactors, and the vast amount of consumables needed. Application of self-reproducing bacteria for the extraction of resources is a promising approach to reduce these pitfalls. In this work, the bacterium Shewanella oneidensis was used to reduce three different types of Lunar and Martian regolith simulants, allowing for the magnetic extraction of iron-rich materials. The combination of bacterial treatment and magnetic extraction resulted in a 5.8-times higher quantity of iron and 43.6% higher iron concentration compared to solely magnetic extraction. The materials were 3D printed into cylinders and the mechanical properties were tested, resulting in a 400% improvement in compressive strength in the bacterially treated samples. This work demonstrates a proof of concept for the on-demand production of construction and replacement parts in space exploration.

An attachment has been developed for x-ray diffractometer systems equipped with a domed stage when using a 2D or 1D detector. It consists of a single screen in front of the detector positioned such that it blocks diffraction from the dome. This results in measured data free of disturbing spurious peaks and background, thereby greatly facilitating further data analysis. Its working principle is universally applicable and allows for all specimen orientation movements needed for x-ray diffraction measurements, including texture, stress, and mapping.

In this work, we studied the mechanical and thermal stability of ~100 nm Pd thin films magnetron sputter deposited on a bare oxidized Si(100) wafer, a sputtered Titanium (Ti) intermediate layer, and a spin-coated Polyimide (PI) intermediate layer. The dependence of the film stability on the film morphology and the film-substrate interaction was investigated. It was shown that a columnar morphology with elongated voids at part of the grain boundaries is resistant to embrittlement induced by the hydride formation (α↔β phase transitions). For compact film morphology, depending on the rigidity of the intermediate layer and the adherence to the substrate, complete transformation (Pd-PI-SiO₂/Si) or partly suppression (Pd-Ti-SiO₂/Si) of the α to β-phase was observed. In the case of Pd without intermediate layer (Pd-SiO₂/Si), buckling delamination occurred. The damage and deformation mechanisms could be understood by the analysis of the stresses and dislocation (defects) behavior near grain boundaries and the film-substrate interface. From diffraction line-broadening combined with microscopy analysis, we showed that in Pd thin films, stresses relax at critical stress values via different relaxation pathways depending on film-microstructure and film-substrate interaction. On the basis of the in-situ hydriding experiments, it was concluded that a Pd film on a flexible PI intermediate layer exhibits free-standing film-like behavior besides being strongly clamped on a stiff SiO₂/Si substrate.

Pd–Cu alloys have been investigated as promising candidates for hydrogen separation membranes. Surface segregation influences the long-term performance of these membranes since their catalytic effect is mainly controlled by the surface composition. In the present research, surface segregation of Pd-40 at.% Cu alloy in vacuum and various gas atmospheres (H₂, CO and CO₂) was investigated with both XPS and LEISS probing different depths below the surface. Adsorption of H₂ and CO on the surface has a significant impact and the surface segregation trend can be reversed as compared to segregation in vacuum, however, CO₂ has almost no influence on the segregation behaviour. A thermodynamic model is also presented to explain these phenomena and to understand surface segregation behaviour of binary alloys in various gas atmospheres. The results can be considered as basic guidelines to design novel alloys for hydrogen separation membranes and predict their long-term performance under actual working conditions.

Ternary alloys have been developed for a wide range of applications and surface segregation of ternary alloys has a decisive impact on their performance. Different from binary alloys, in which surface energy is usually the dominant factor, the interaction between solute elements has a noticeable effect on the surface segregation behavior of ternary alloys. As a practical example, Pd-based ternary alloys have been proposed as promising candidates for hydrogen separation membranes due to their excellent permeability and selectivity. In the present work, surface segregation of Pd-Cu-Ag and Pd-Cu-Mo ternary alloys in both vacuum and hydrogen atmosphere is investigated. X-ray photoelectron spectroscopy and low energy ion scattering spectroscopy analyses reveal that the segregation trend of the outermost atomic layer is not always the same as that of the near-surface region. A thermodynamic model is developed to describe the surface segregation of ternary alloys. The results of the model are in good qualitative agreement with experimental results. Furthermore, calculations for other ternary alloy systems confirm that the model provides a simple but universal method for surface segregation in ternary alloys. The results can also be considered as basic guidelines to design novel ternary alloys for various applications.

Single-crystal copper films on sapphire have recently been reported upon in relation to graphene growth on these films. In the present paper the kinetics of the formation of single crystal copper films is investigated. We demonstrate the importance of heating the sapphire substrate in 1000 hPa oxygen, followed by a fast cooling prior to depositing the copper film. The importance of this treatment is tentatively explained by the dissolution of oxygen in sapphire and subsequent out-diffusion during recrystallization of the copper film to form a copper-oxide interface layer. Also, the importance of avoiding oxygen incorporation in the sputter deposited film is demonstrated.

We report the design, fabrication and experimental investigation of a MEMS micro-hotplate (MHP) for fast time-resolved X-ray diffraction (TRXRD) study of Cu nanoparticle paste (nanoCu paste) sintering process. The device and its system are designed to have a 60 ms minimum time interval, uniform temperature distribution and variant gas environments. A TRXRD study of nanoCu paste sintering at 200 °C in H₂-N₂ gas mixture was done using this device. With 1 sec interval, Cu₈O reduction and Cu crystallization in sintering is observed. Results can be combined with other studies to optimize material design and process development.