Chemical Process Systems (CPSs) exhibit complex characteristics and inherent dangers that can lead to serious accidents when disrupted. Accurate quantification and assessment of system resilience are crucial for effectively responding to potential undesired events. To address this, we propose a multiparametric resilience assessment methodology for CPSs that considers system dynamics and Independent Protection Layers (IPLs). This method integrates multiple CPS parameters using the Best Worst Method (BWM) to establish a comprehensive performance indicator. A dynamic simulation model incorporating IPLs is developed to monitor real-time changes in system parameters under disruptive influences. Additionally, a resilience metric is introduced, utilizing time-varying parameters to quantify system resilience under various disruptions. A case study involving a two-column pressure-swing distillation process with top recycling, designed to separate a minimum-boiling azeotrope of tetrahydrofuran and water, demonstrates the applicability of this method to complex CPSs. The results indicate that, compared to traditional resilience assessment methods based on reliability, the proposed approach provides time-dependent process parameters, reducing the uncertainty of reliability data. Furthermore, by considering IPLs, this method offers valuable decision support for the design and optimization of these protective layers.

Pipelines are the most widely used system for transporting liquid and gaseous energy materials, but throughout their lifespan, they are exposed to various detrimental factors, such as corrosion and deviations in process variables. In recent years, the concept of resilience has gained significant attention as a means to analyze infrastructure behavior during failure states. This study introduces a novel metric for assessing pipeline resilience based on reliability. The proposed method involves an aging study of pipelines, considering the interaction of potential failures—such as corrosion, pressure variations, temperature fluctuations, and changes in fluid velocity—and subsequently analyzes ways to restore the system to its original conditions. The method offers an assessment approach for the three phases that constitute a resilience curve: absorption, adaptation, and restoration. This approach not only identifies the system's time to failure, but also through analysis of the resilience curve, facilitates the comparison of the effects of potential preventive, mitigative, and repair actions. A case study is presented to validate the method's efficacy. The results suggest that the proposed approach could be a valuable tool in the decision-making process within the asset integrity management (AIM) framework, aiming to optimize pipeline resilience by implementing the most effective safety solutions.

Understanding and enhancing the resilience of transport networks against climate-induced extreme events, such as wildfires, is critical to minimizing disruptions and their societal impacts. In this context, resilience is essential for effectively coping with these hazards, as road disruptions can hinder evacuation efforts, reduce accessibility, and lead to significant economic losses. Despite scientific progress, existing resilience assessment frameworks have limitations, including scenario-specific results and limited consideration of the underlying resilience concepts. To address these limitations, this paper introduces a resilience framework based on dynamic thresholds and characteristic curves to evaluate system recovery capacity. The framework incorporates a temporal dimension, allowing for the analysis of recovery time and recovery rate, which depend on the resources available for recovery activities. The characteristic curves illustrate system resilience by capturing key information on the preparedness, response, and recovery capacities inherent in each network. Consequently, the framework offers a more comprehensive view of system behavior during the recovery stage, as demonstrated through its application to a Portuguese case study. The insights gained can assist stakeholders in determining the feasibility of strengthening system resilience through enhanced response and recovery efforts, as well as in identifying when it is critical to reinforce resilience at earlier stages through adaptation measures.

In recent years, the relationship between academia and the fossil fuel industry has become a focal point of intense debate. This concern arises from the fear that corporate funding might skew research activities. A significant development in this area is the adoption of policies by a Dutch university, and discussions in several others, prohibiting research funded by the fossil fuel industry. These policies aim to safeguard academic freedom and integrity. Despite this, there has been little discussion on the myriad challenges, implications, and possible unintended consequences, particularly in the realm of safety-and-security research. As such, this manuscript delves into the complex transition towards a fossil-fuel-free society, examining it through the lenses of safety science and sociotechnical systems. It emphasizes the vital importance of collective responsibility in ensuring systemic safety and security as we navigate towards achieving the sustainable development goals. This journey requires a delicate balance between the objectives of safety and sustainability, along with a deep understanding of the security implications of decreasing our dependence on the fossil fuel industry. The strategy of distancing academic research from fossil fuel industries, commonly seen as a positive step, also demands a nuanced consideration of its broader impacts, including the setting of precedents for addressing other existential and systemic risks. Instead, we argue for the establishment of robust governance structures rooted in restorative justice principles. Such frameworks can facilitate productive dialogue with underrepresented groups, motivate the fossil fuel industry towards sustainable practices, and safeguard the integrity of scholarly research. This approach not only addresses immediate concerns related to fossil fuels but also lays the groundwork for a more inclusive and equitable model of climate risk research, essential for tackling the multifaceted challenges of our era.

The domino effect in chemical industrial parks represents a complex phenomenon where accidents such as leaks, fires, and explosions can occur either simultaneously or in sequence. The progression of domino accidents is highly uncertain, making it difficult to anticipate the spatial-temporal development of such accidents. This paper presents a model that aims to forecast the evolution of domino effects by considering the critical thermal dose and utilizing the Probit model to assess the escalation of incidents caused by thermal radiation and overpressure. To tackle the complexities associated with multiple installations, high order, and various accident types in modeling domino effect accidents, the model incorporates Monte Carlo simulation methods. The model validation and case studies have demonstrated the effectiveness of this approach in simulating the progression of domino accidents initiated by a range of primary accidents. This approach enables the prediction of potential accident chains and the dynamic failure probability of hazardous installations, including the identification of the initial installation likely to fail. The insights gained from this research offer guidance for the prevention and mitigation of the domino effect in chemical accidents.

Decisions in complex systems need support from formal risk management. Traditional risk management, based on a "rational" idea of risk (the actual damage linked with probabilities), often diverges from public perceptions, leading to conflict between expert-led evaluations and societal acceptance. Two research directions have emerged to bridge this gap: enhancing stakeholder participation in risk management and incorporating emotional factors into risk assessment. Building on these efforts, we propose a systematic methodology integrating stakeholders' emotional considerations into formal risk management. Our approach combines a refined risk conceptualization with a structured stakeholder engagement process. An illustrative example involving an ammonia plant site-selection risk problem is presented to demonstrate the applicability of the proposed approach. The proposed approach offers a potential way to resolve conflicts and enhance public trust in risk management.

Chemical process industries are threatened by accidental and intentional major events that may lead to catastrophic consequences due to hazardous materials' production, operation, and storage. Remarkably, the digitalization of industrial facilities brings emerging cyber-physical attack risks, which calls for a holistic and integrated safety and security risk assessment and management. Considering the dynamic aspects of risks, the continuous monitoring and assessment of risk-related variations plays a vital role in making timely adaptions to risk treatment strategies and, therefore, accommodating increasing risks. To this end, this study proposes a comprehensive framework for risk-based safety and security barrier management, handling challenges in assessing integrated safety and security risks and deriving timely and cost-efficient barrier improvement strategies in case undesired risks are increasing to unacceptable levels. The fundamental ideas and applicable procedures are elaborated before a case study is demonstrated to offer insights into its feasibility. The case study shows that implementing this framework holds advantages in managing safety and security risks in a unified way, considering the interplays between safety and security and making continuous risk-treatment adaptions to sustain the safety and security of digitalized chemical process systems. Furthermore, the principles and precautionary considerations pertinent to this new framework are discussed to foster its application in real-world settings.

The evolving energy landscape in Europe is showing concrete signals that hydrogen will play a central role in the energy transition scenario. In this light, a report of the European Hydrogen Backbone pinpoints no less than forty existing projects focused on the commissioning of several kilometers of hydrogen pipelines in the following years. Hence, ensuring a safe operability of these systems represents a topic worthy of investigation and marked by significant challenges, especially given the unique properties that make hydrogen a potentially hazardous substance. Established techniques may prove helpful in supporting the development of dedicated prevention and mitigation strategies for hydrogen systems. Among these, Risk-Based Inspection (RBI) could represent an effective tool to design inspection programs aimed at the detection of hydrogen-induced damages, especially for components working in pressurized environments, including pipeline materials. However, the lack of operational experience associated with emerging technologies may lead to the adoption of over-conservative safety measures, which could impact the economic attractiveness of these systems. Therefore, this study proposes an evolution of conventional RBI planning by implementing concepts of safety economics and optimization modelling, thus building a novel approach named “Cost-Informed Risk-Based Inspection” (CIRBI). The proposed methodology is therefore applied to a case study of inspection techniques potentially suitable for pipeline materials (i.e., API X-series pipeline steels), showcasing its potential as a self-standing approach for inspection planning while also demonstrating the insight that it may provide to ensure a safe operability of hydrogen pipelines.

Corrosion is a deterioration phenomenon of buried long-distance pipelines involving complex dynamic processes. The complexity poses challenges to addressing the safety concerns caused by corrosion. In recent years, the concept of resilience has been introduced into the assessment of engineering systems. However, there is a limited effort in quantitatively assessing the resilience of a pipeline's response to corrosion. This work aims to develop a novel framework to quantify the resilience of pipelines against corrosion while considering the resilience evolution induced by future corrosion growth, dynamic in-line inspection (ILI) plans, and distinct repair strategies (re-coating, composite material reinforcements, and pipe replacement). Pipeline Service Resilience (PSR) is modeled as a function of absorption, adaptability, and restoration capabilities based on the time-dependent burst pressure metric. Dynamic Monte Carlo Simulation technique is employed to model the potential resilience evolution scenarios to predict the PSR. The proposed framework is demonstrated on an in-service pipeline. The case results show that the PSR value ranges from 0.8943 to 1 due to the uncertainty of the resilience evolution process. Noteworthy impacts on PSR include repair time, ILI intervals, anti-corrosion ability, decision-making time, corrosion depth growth rate, and corrosion length growth rate (in decreasing order of sensitivity). The proposed methodology can potentially emerge as a significant tool for evaluating pipeline resilience under corrosion.

Integrating process safety and process security risk management is increasingly essential for enhancing resilience in the chemical process industry. This study addresses how practitioners perceive the integration of these two domains, identifying key benefits, barriers, and strategies for effective implementation. A mixed-methods approach was applied, combining quantitative survey data from 47 industry professionals with qualitative insights from open-ended responses. The findings highlight significant advantages of integration, such as optimized resource use, reduced operational redundancies, and improved risk management. However, barriers such as knowledge gaps, resource constraints, and communication silos were identified. Respondents emphasized the importance of adopting a resilience-oriented approach involving proactive risk management, continuous improvement, and adaptability in both safety and security practices. Critical enablers for integration include strong leadership, alignment of societal values, cross-disciplinary training, and integrated risk assessment methodologies. Emerging technologies and regulatory alignment were also identified as critical factors in facilitating integration. The study contributes to the theoretical understanding of integrated risk management by supporting resilience engineering and systems theory. It offers actionable strategies for overcoming barriers and leveraging enablers, laying the groundwork for developing a resilience-oriented framework for process safety and process security risk management.

Seaport infrastructure requires considerable resources and time for a full recovery from accidents caused by hazardous cargo. Despite their severity, the risk to seaport infrastructure from hazardous cargo operations has been insufficiently explored. This study aims to fill that gap by examining the risks to seaport infrastructure from the complex effects of hazardous cargo operations. It draws on literature, incident reports, and expert consultations to identify comprehensive risk factors and their interconnections. The study employs expert judgments alongside logistic regression to develop Conditional Probability Tables (CPTs) and conducts a risk analysis using Bayesian networks (BN). Our findings indicate that, under typical operating conditions, fire and explosion, corrosion, and improper handling are the most significant contributors to seaport infrastructure risk with probabilities of 8.73 %, 5.88 %, and 5.61 % respectively. Inverse propagation indicates that the contribution of improper handling and corrosion is enhanced by 153 % and 96 % respectively towards the increased risk. A sensitivity analysis was carried out to pinpoint critical risk factors. Based on these insights, the study suggests practical measures like the use of tracking and monitoring systems along with third-party audits for effective handling, augmented and virtual reality for advanced training, and automation technology for reduced human roles to subside risks to seaport infrastructure and promote uninterrupted operations.

This paper presents a systematic literature review of risk assessment methods in the chemical process industry (CPI), focusing on process safety, process security, and resilience. We analyzed peer-reviewed articles from 2000 to 2022 using the PRISMA methodology and identified twelve predominant methods. Our findings reveal a shift towards dynamic, systemic-based assessments like the Functional Resonance Analysis Method (FRAM) and System-Theoretic Accident Model and Processes (STAMP). These methods are particularly effective at capturing the complexities of sociotechnical systems in the CPI. However, a significant observation from our review is the limited emphasis on the resilience paradigm within many existing methods when addressing both process safety and process security risks, which is crucial for preventing and recovering from disruptions. Given the evolving challenges in system safety and security threats, there is an urgent need for holistic methods that integrate process safety, process security, and resilience. Our review highlights the opportunity for further research to better prepare the industry for future challenges, ensuring safer, more secure, reliable, and resilient operations.

Ammonia is a promising fuel for marine propulsion and generation, yet its acute toxicity and associated safety challenges necessitate careful consideration. Current regulations recognize the hazards of ammonia, introducing numerous technical safety measures in response. However, the effectiveness of these measures in ensuring acceptable risk levels for future vessels remains to be fully assessed. This study estimates the risk level onboard ammonia-powered ships, identifying the aspects with the largest and controllable influence on it. Three hypothetical concepts of ammonia fuel supply were developed in this study on an example tanker vessel and analyzed using the quantitative risk assessment (QRA) methodology. The obtained risk profiles were evaluated against the risks by an equivalent liquefied natural gas-fueled system, serving as a benchmark. The results demonstrate that ammonia-fueled ships exhibit individual risk levels for engineering crew with periodic duties in fuel preparation rooms (FPR), or similar compartments, which are 1–1.5 orders of magnitude higher than those observed for a conventional gas-fueled alternative. An analogous increase has been noted for the public potentially present onboard or in proximity. The study underscores the importance of managing human-machine interactions, enhancing the reliability of supply systems, and managing the systems’ complexity to mitigate risks in FPRs. Regarding public safety, the analysis highlights new risk mechanisms introduced by ammonia and examines how storage conditions affect exposure levels. By offering a detailed QRA framework, this research contributes to the development of effective risk management strategies for ammonia-powered ships.

System resilience denotes the capacity to uphold desired system performance in the face of disruptions. Evaluating the resilience of a process system necessitates a thorough consideration of the intricate interplay between its components and the pivotal role of process parameters in reflecting the repercussions of disruptions on the system. This paper introduces an integrated methodology that takes into account component interactions and leverages process data for the resilience assessment of a process system. The proposed methodology comprises four key components: system structure analysis, disruption impacts analysis, process simulation, and resilience assessment. Firstly, the system structure is meticulously scrutinized using a P-graph model. This analysis encompasses the assessment of the significance and interplay of components, as well as the evaluation of how component failures affect the system's overall processes. Secondly, a Markov model is devised to examine the state transition process of components and quantifies the maintenance time needed for failed components. Subsequently, a simulation model is formulated to acquire real-time process parameters in the presence of disruptive events. Finally, the system's performance response function (PRF) is derived from the normalization of these process parameters. Building upon this foundation, a resilience assessment is conducted with a focus on the PRF. To illustrate the effectiveness of this methodology, an LNG terminal system is employed as an exemplar.

Recent increases in climate-induced natural disasters have amplified the risk of Natech (natural hazard-triggered technological) accidents, particularly in the chemical industry. These emergencies, characterized by their urgency and resource constraints, pose significant challenges for emergency planning. The Functional Resonance Analysis Method (FRAM) offers a systematic approach to enhance emergency response strategies. This study introduces a FRAM-based methodology specifically designed for fuel storage tank farms, structured into four critical stages: understanding, designing, analyzing, and enhancing the response process. It promotes a cycle of continuous improvement. A case study on a seismic Natech incident at a fuel storage facility demonstrates the methodology's effectiveness and its potential to boost the resilience of emergency response systems against Natech challenges.

Fire accidents in oil tank farms can trigger domino effects, leading to multiple tank fires with catastrophic consequences. Preventing losses in large-scale tank farms requires a dynamic assessment of fire-induced domino accidents. Existing research often focuses on calculating the time to failure (TTF) of storage tanks but overlooks the influence of failure modes. This study develops numerical models to explore failure modes of oil storage tanks with uniform and stepwise walls exposed to thermal radiation. Factors such as the flame heights of combustion tank, adjacent spacings, wall thickness, and tank volumes are considered. The numerical model employs a solid double-layer flame model to determine thermal radiation intensity and temperature, followed by a dynamic stress–strain and buckling analysis to obtain time to buckling (TTB) and time to yielding (TTY). If TTB < TTY, the failure model is buckling; otherwise, the failure model is yielding. Results indicate that failure modes in nonuniform thermal fields include buckling and yielding, with stepwise walls favoring buckling and uniform walls favoring yielding. When the wall thickness is below the critical value, failure is yielding; otherwise, it is buckling. These findings support risk management and emergency response for fire-induced domino effects in oil tank farms.

Background: Human errors are widely acknowledged as the primary cause of structural failures in the construction industry. Research has found that such errors arise from the situation created by human factors and organizational factors embedded in the task context. However, these contextual factors have not been adequately addressed in the construction industry. Therefore, this study aims to identify the critical Human and Organizational Factors (HOFs) that influence structural safety in frequently performed tasks in structural design and construction. Methods: Through a comprehensive literature review, a framework consisting of potential critical factors called the HOPE framework, is presented. To identify the most critical HOFs that contribute to human error occurrences, a questionnaire survey to experts in the Dutch construction industry was conducted. Finally, the resulting framework was compared with three actual structural failures for validation. Results: This study shows that the HOFs should be extended with project-related factors (P) and working environment-related factors (E) due to the fact that these task contextual conditions play a significant role in shaping professionals' on-the-job performance. Furthermore, a survey identified 14 HOFs as critical in contributing to an error-prone situation in the structural design and construction tasks. Conclusion: The presented HOPE framework and the identified critical HOFs for structural safety can assist engineers with better hazard identification and quality assurance in practice.

As supply chains in today's world become more complex and fragile, enhancing the resilience of maritime transport is increasingly imperative. The COVID-19 epidemic in 2020 exposed the vulnerability of existing supply chains, causing substantial impacts such as supply shortages, procurement constraints, logistics delays and port congestion, highlighting the need to build resilient maritime transportation networks (MTNs) and reigniting research on the resilience of maritime transport. Based on science mapping, we quantitatively analysed the domain of resilience of MTNs. We mainly study the resilience of MTNs from the following aspects: the construction of MTNs and their topological characterization, vulnerability-orientated resilience analysis of MTNs, recovery-orientated resilience analysis of MTNs, investment decision-orientated resilience analysis of MTNs, climate change-orientated resilience analysis of MTNs and pandemic-orientated resilience analysis of MTNs. This study reviews recent advances in MTN resilience research, highlighting research topics, shortcomings and future research agenda.

Ammonia is a promising fuel for decarbonizing the shipping industry, but its safety compared to traditional maritime fossil fuels remains questionable. As more projects explore ammonia-fueled vessels, safety concerns, particularly the acute toxicity and risks of ammonia release, are paramount. This research focused on the effects of accidental ammonia releases during ship-to-ship collisions, affecting ammonia tank integrity. We examined various release scenarios, considering factors like tank types and locations, breach sizes and positions, weather conditions, and dispersion patterns, using PHAST software for modeling. Results indicated that semipressurized tanks pose greater health risks on human health than fully refrigerated ones. Underwater releases are less hazardous, as a significant amount of ammonia dissolves before surfacing. Mitigation efforts, such as water curtains and containment basins, were evaluated for their effectiveness in minimizing the impact of ammonia releases. These measures significantly reduce risks to nearby populations but are less effective for crew safety onboard. This underscores the challenge of ensuring onboard safety in ammonia-fueled vessels, highlighting the need for innovative and effective safety design.

Domino effects are high-impact low-probability events that can have catastrophic consequences. To prevent and to reduce risks related to such events, safety barriers (SBs) are crucial. However, the initiation, propagation, and stopping processes of domino effects are characterized with complexity and uncertainties and hence they are unpredictable. This makes it challenging to allocate SBs based on predicted probabilities. In this study, a multi-objective optimization model which integrates graph theory with Non-dominated Sorting Genetic Algorithm II (NSGA-II) was proposed to allocate add-on SBs effectively. Graph metrics were used to quantify the escalation risks related to storage tanks and to optimize the allocation of add-on SBs, thereby minimizing the consequences of a domino effect under a budget constraint. The results of the case study demonstrate great efficiency in finding globally optimal strategies with a largest reduction of 94.3% in the out-closeness score due to the implementation of add-on SBs, allowing decision-makers to choose the most preferable investment strategy in face of domino effect risk. Our study therefore provides a novel approach to achieve an optimal allocation of add-on SBs globally and can be useful in preventing domino effects in large-scale chemical clusters equipped with a large number of storage tanks.